{"id":11641,"date":"2021-12-07T02:26:34","date_gmt":"2021-12-07T02:26:34","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=11641"},"modified":"2022-02-21T07:39:11","modified_gmt":"2022-02-21T07:39:11","slug":"ceramic-foam-filters-manufacturing","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filters-manufacturing\/","title":{"rendered":"Fabricaci\u00f3n de filtros de espuma cer\u00e1mica"},"content":{"rendered":"

En el proceso de fabricaci\u00f3n de los filtros de espuma cer\u00e1mica, la placa de espuma de poliuretano de c\u00e9lula abierta con el tama\u00f1o de poro adecuado se sumerge por completo en el ba\u00f1o de lechada, y la placa se comprime y expande repetidamente mediante un dispositivo de \u00e9mbolo mec\u00e1nico fabricado con chapa de acero perforada, impregn\u00e1ndose as\u00ed con la lechada cer\u00e1mica. Este proceso dura entre 30 segundos y 1 minuto, o hasta que los huecos de la espuma se hayan rellenado pr\u00e1cticamente por completo con la pasta. A continuaci\u00f3n, la placa de espuma sumergida se retira del ba\u00f1o de pasta y se traslada al dispositivo de extrusi\u00f3n.<\/p>\n

Dada la tixotrop\u00eda de la lechada, resulta especialmente ventajoso someterla a vibraci\u00f3n durante el proceso de inmersi\u00f3n. Gracias a la elevada velocidad de cizallamiento que genera la vibraci\u00f3n, la lechada puede fluir f\u00e1cilmente en poco tiempo para rellenar los huecos de la espuma. Una vez que cesa la vibraci\u00f3n, la lechada se vuelve dif\u00edcil de fluir, por lo que apenas se expulsa lechada de la espuma en la operaci\u00f3n de transferencia posterior.<\/p>\n

La pasta cer\u00e1mica es una pasta acuosa que contiene una cierta cantidad de agua para ayudar a controlar la viscosidad, de modo que se pueda impregnar con ella los materiales de espuma, y adem\u00e1s permite utilizarla c\u00f3modamente.<\/p>\n

La suspensi\u00f3n acuosa de cer\u00e1mica depende, naturalmente, de la filtro cer\u00e1mico<\/a> necesario para filtrar el metal seleccionado. El resultado final filtro de espuma cer\u00e1mica<\/a> El producto debe tener un rendimiento suficiente para resistir la erosi\u00f3n del metal fundido espec\u00edfico y soportar las condiciones espec\u00edficas de alta temperatura en las que se utiliza. Adem\u00e1s, la suspensi\u00f3n debe tener una alta fluidez y estar compuesta por una suspensi\u00f3n acuosa de cer\u00e1micas para su uso en filtros. Preferiblemente, se utiliza una mezcla de \u00f3xido de aluminio y \u00f3xido de cromo. No obstante, estos materiales pueden utilizarse solos o en combinaci\u00f3n con otros materiales cer\u00e1micos. Adem\u00e1s, otros materiales cer\u00e1micos t\u00edpicos que pueden utilizarse incluyen la zirconia, la magnesia, el di\u00f3xido de titanio, el di\u00f3xido de silicio y mezclas de los mismos.<\/p>\n

\"\"<\/p>\n

Proceso de fabricaci\u00f3n de filtros de espuma cer\u00e1mica<\/strong><\/p>\n

Para obtener un producto homog\u00e9neo, es necesario controlar estrictamente el grado de eliminaci\u00f3n del exceso de pasta de la espuma impregnada, y este debe ser uniforme en todo el cuerpo. Los m\u00e9todos convencionales para eliminar la pasta de las espumas org\u00e1nicas utilizadas en la fabricaci\u00f3n, como la extrusi\u00f3n, el soplado con aire comprimido y la centrifugaci\u00f3n, no siempre ofrecen resultados satisfactorios en este sentido. Hemos comprobado que el mejor m\u00e9todo consiste en hacer pasar la espuma impregnada una o varias veces por los rodillos, ajustando la separaci\u00f3n entre estos para que sea menor que el espesor de la espuma.<\/p>\n

Cuando la espuma reci\u00e9n laminada sale del laminador, tambi\u00e9n es preferible utilizar una mesa de salida m\u00f3vil para apoyarla. Los rodillos de recubrimiento y las estaciones de salida contribuyen a la integridad, la uniformidad estructural y la forma del producto laminado, ya que reducen los efectos de las deformaciones no deseadas y minimizan los procesos innecesarios que puedan interferir en la distribuci\u00f3n de la pasta. Al modificar el ajuste de la l\u00ednea de contacto en una operaci\u00f3n de una sola pasada, se puede lograr un alto grado de control sobre la permeabilidad y la densidad aparente de la espuma cer\u00e1mica.<\/p>","protected":false},"excerpt":{"rendered":"

In the manufacturing process of the ceramic foam filters, the open-cell polyurethane foam board with appropriate pore size is completely immersed in the mud bath,…<\/p>","protected":false},"author":1,"featured_media":11642,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[4658,13002],"class_list":["post-11641","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","tag-ceramic-filter-supplier","tag-ceramic-foam-filters-manufacturing"],"yoast_head":"\nCeramic Foam Filters Manufacturing, Ceramic Filter Supplier<\/title>\n<meta name=\"description\" content=\"In the manufacturing process of the ceramic foam filters, the open-cell polyurethane foam board with pore size is completely immersed.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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