{"id":1233,"date":"2020-04-17T09:47:02","date_gmt":"2020-04-17T09:47:02","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1233"},"modified":"2020-08-28T09:40:17","modified_gmt":"2020-08-28T09:40:17","slug":"continuous-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/continuous-casting\/","title":{"rendered":"Colada continua"},"content":{"rendered":"

La colada continua es un m\u00e9todo avanzado de fundici\u00f3n. Su principio consiste en verter de forma continua metal fundido en un molde met\u00e1lico especial denominado cristalizador. La pieza solidificada se extrae de forma continua por el otro extremo del cristalizador. De este modo, se pueden obtener piezas de cualquier longitud o de una longitud espec\u00edfica.<\/p>\n

Preparaci\u00f3n previa a la producci\u00f3n: Comprueba que el quemador y la pistola de aceite funcionen correctamente. Comprueba que la puerta del horno se abra con facilidad y que el sellado de la puerta del horno sea adecuado. Compruebe la plataforma de colada y si el sistema de suministro de agua funciona correctamente. Si el horno de fundici\u00f3n ha estado parado durante m\u00e1s de un mes o se trata de un horno de nueva fabricaci\u00f3n, debe someterse a un proceso de curado antes de su uso. Prepare las materias primas, tales como lingotes de aluminio<\/strong>, agente de cobertura<\/a><\/strong>, agente refinador<\/a><\/strong>, agente de escoria<\/strong>, y d\u00e9jalo secar antes de usarlo.<\/p>\n

Proceso de colada continua<\/h2>\n

Cuando la temperatura del horno alcance los 800 grados Celsius, bloquee la salida de agua de aluminio. Abra la puerta del horno para comenzar la alimentaci\u00f3n. No se permite a nadie permanecer delante de la puerta del horno durante el encendido. Cierra la puerta del horno y comienza la fase de fusi\u00f3n del material. Una vez que se haya fundido el metal de la superficie y el aluminio l\u00edquido del fondo del horno haya alcanzado una determinada capacidad de almacenamiento, introduce un agente de recubrimiento seco en el horno y cubre uniformemente la superficie del aluminio l\u00edquido.<\/p>\n

Utiliza un termopar para medir la temperatura del aluminio fundido. Cuando se alcance la temperatura especificada en el proceso, puedes espolvorear el agente de escoria sobre la superficie del l\u00edquido. A continuaci\u00f3n, da unos ligeros golpecitos en la superficie del l\u00edquido, remueve el aluminio fundido durante 5 minutos y retira la escoria. Una vez retirada la escoria, a\u00f1ade aditivos met\u00e1licos<\/strong><\/a> de acuerdo con los requisitos del proceso. Una vez finalizada la agitaci\u00f3n, se deben tomar muestras inmediatamente para realizar un an\u00e1lisis espectral previo a la fundici\u00f3n. Si los ingredientes no cumplen los requisitos, deben reajustarse seg\u00fan los resultados del an\u00e1lisis, y el c\u00e1lculo debe ser preciso al realizar el ajuste. Tras a\u00f1adir todos los materiales met\u00e1licos a la masa fundida, se debe iniciar la agitaci\u00f3n. La agitaci\u00f3n debe ser uniforme y suficiente.<\/p>\n

\"Fundici\u00f3n<\/p>\n

Refinado y desgasificaci\u00f3n<\/h2>\n
    \n
  1. La temperatura de refinado oscila entre los 720 y los 750 grados Celsius.<\/li>\n
  2. Introduce los fundentes de refinado en el tanque de refinado. Activa el interruptor del pulverizador de polvo y haz pasar gas nitr\u00f3geno. Cuando el fundentes de refinado<\/a><\/strong> una vez que se hayan pulverizado, puedes introducir el tubo en el aluminio fundido y moverlo lentamente.<\/li>\n
  3. Tras el refinado, la desgasificaci\u00f3n y la eliminaci\u00f3n de la escoria, se deja reposar entre 20 y 30 minutos antes de verter el aluminio l\u00edquido.<\/li>\n
  4. Una vez extra\u00edda la escoria de aluminio del horno, debe trasladarse r\u00e1pidamente a la cubeta de escoria y a\u00f1adirse fundentes de desescoriado, con el fin de separar el metal de la escoria de aluminio. A continuaci\u00f3n, se vierte el aluminio fundido en el molde de hierro fundido y se deja solidificar hasta obtener un lingote de aluminio listo para su uso.<\/li>\n
  5. En la colada continua, tras introducir una hornada de aluminio l\u00edquido, se tapa la salida de aluminio fundido. A continuaci\u00f3n, se lleva a cabo el proceso de alimentaci\u00f3n y fusi\u00f3n.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

    Continuous casting is an advanced casting method. Its principle is to continuously pour molten metal into a special metal mold called a crystallizer. The solidified…<\/p>","protected":false},"author":1,"featured_media":1569,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[124,126,125],"class_list":["post-1233","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-continuous-casting","tag-degassing","tag-refining"],"yoast_head":"\nContinuous Casting | Operating Procedures of Continuous Casting Process<\/title>\n<meta name=\"description\" content=\"Continuous casting is an advanced casting method. 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