{"id":12377,"date":"2022-01-20T05:56:53","date_gmt":"2022-01-20T05:56:53","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=12377"},"modified":"2022-02-22T09:14:16","modified_gmt":"2022-02-22T09:14:16","slug":"secondary-aluminum-refining","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/secondary-aluminum-refining\/","title":{"rendered":"Refinado de aluminio secundario"},"content":{"rendered":"

Es necesario llevar a cabo un proceso de refinado secundario del aluminio (tratamiento de purificaci\u00f3n) para eliminar las inclusiones y los gases presentes en el aluminio fundido y en la aleaci\u00f3n.<\/p>\n

El aluminio fundido secundario contiene inclusiones y gases que afectan a la calidad de las piezas fundidas (lingotes) y dificultan los procesos posteriores (como la refundici\u00f3n y el procesamiento a presi\u00f3n). Por lo tanto,<\/p>\n

Para que la aleaci\u00f3n de aluminio secundaria sea id\u00e9ntica o similar a la aleaci\u00f3n elaborada con el aluminio original, el proceso de refinado se lleva a cabo de la misma manera que en el caso de la aleaci\u00f3n elaborada con el aluminio original.<\/p>\n

\"Refinado<\/p>\n

Aunque la chatarra de aluminio se ha clasificado y pretratado, es dif\u00edcil evitar que el contenido de impurezas supere el l\u00edmite establecido. Hay que intentar eliminar las sustancias nocivas; de lo contrario, habr\u00e1 que a\u00f1adir o diluir los componentes.<\/p>\n

Existen dos tipos de impurezas en el aluminio primario: las impurezas met\u00e1licas y las impurezas no met\u00e1licas. Las impurezas met\u00e1licas incluyen hierro, silicio, cobre, sodio, titanio, vanadio, manganeso, cromo y magnesio, siendo el hierro, el silicio y el cobre las principales impurezas met\u00e1licas. Las impurezas no met\u00e1licas incluyen \u00f3xido de aluminio, sales de fluoruro, residuos de carbono, carbonizaci\u00f3n del aluminio, nitruro de aluminio, etc.; adem\u00e1s de estas, existen hidr\u00f3geno, di\u00f3xido de carbono, mon\u00f3xido de carbono, etc., que se encuentran en estado gaseoso. Estas impurezas no met\u00e1licas son principalmente al\u00famina e hidr\u00f3geno.<\/p>\n

El contenido de hidr\u00f3geno en estado de saturaci\u00f3n en el aluminio fundido aumenta al elevarse la temperatura; por ejemplo, es de 0,67 ml\/100 gAl a 660 \u00b0C y de 1,237 ml\/100 gAl a 750 \u00b0C. Un alto contenido de hidr\u00f3geno no es adecuado para la producci\u00f3n de los clientes de las fases posteriores del proceso. Estas impurezas no met\u00e1licas no aportan ning\u00fan beneficio al aluminio, afectan a las propiedades mec\u00e1nicas del producto y son objeto de purificaci\u00f3n.<\/p>\n

El objetivo de purificaci\u00f3n del aluminio<\/a> consiste en eliminar diversas impurezas no met\u00e1licas del aluminio fundido y obtener aluminio fundido relativamente limpio como material para lingotes.<\/p>\n

Los m\u00e9todos de purificaci\u00f3n del aluminio primario incluyen principalmente el m\u00e9todo de enfriamiento y desgasificaci\u00f3n, el m\u00e9todo de desgasificaci\u00f3n por agitaci\u00f3n y reposo y de eliminaci\u00f3n de escoria, el m\u00e9todo de solidificaci\u00f3n y refundici\u00f3n, el m\u00e9todo de purificaci\u00f3n con gas mixto de nitr\u00f3geno y cloro, el m\u00e9todo de purificaci\u00f3n con fundente, el m\u00e9todo de purificaci\u00f3n combinado de filtraci\u00f3n y soplado de aire, la filtraci\u00f3n con tela de vidrio, etc.<\/p>\n

Dado que los requisitos de purificaci\u00f3n no son demasiado estrictos en la producci\u00f3n de lingotes de aluminio destinados a la refundici\u00f3n, el m\u00e9todo de purificaci\u00f3n con fundente es el que se utiliza habitualmente en la actualidad en la producci\u00f3n nacional.<\/p>\n

Cuando el horno est\u00e1 completamente cargado de aluminio fundido, se a\u00f1ade el agente de eliminaci\u00f3n de escorias de aluminio fundido en la proporci\u00f3n adecuada. La funci\u00f3n del eliminador de escoria<\/a> consiste en modificar la humectabilidad de la escoria y el aluminio, aumentar la tensi\u00f3n superficial en la interfaz entre la escoria y el aluminio y dificultar que el aluminio humecte la escoria. En el caso de la agitaci\u00f3n, el aluminio fundido y la escoria se separan de forma eficaz, y la escoria se convierte en escoria seca en polvo, que puede disolver la al\u00famina presente en el aluminio fundido en su interior o adsorberla en su superficie para lograr el objetivo de la eliminaci\u00f3n de la escoria. .<\/p>\n

El m\u00e9todo de adici\u00f3n consiste, por lo general, en esparcir el disolvente de manera uniforme sobre la superficie del aluminio fundido y, a continuaci\u00f3n, utilizar la herramienta de raspado de escoria para removerlo a fondo, de modo que el disolvente y el aluminio fundido entren en buen contacto y reaccionen. Al remover, tambi\u00e9n puede liberarse parte del gas presente en el aluminio fundido. Tras retirar la escoria de aluminio generada, hay que dejar reposar la mezcla durante unos 30 minutos, para que el gas presente en el aluminio fundido se libere por completo de nuevo; a continuaci\u00f3n, ya se puede iniciar la producci\u00f3n de piezas fundidas.<\/p>","protected":false},"excerpt":{"rendered":"

Secondary aluminum refining (purification treatment) must be carried out to remove inclusions and gases in molten aluminum and alloy. The secondary aluminum melt contains inclusions…<\/p>","protected":false},"author":1,"featured_media":12378,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-12377","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nSecondary Aluminum Refining with Slag Remover Flux<\/title>\n<meta name=\"description\" content=\"Secondary aluminum refining (purification treatment) must be carried out to remove inclusions and gases in molten aluminum and alloy.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/es\/secondary-aluminum-refining\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" 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