{"id":2065,"date":"2020-05-27T10:23:01","date_gmt":"2020-05-27T10:23:01","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2065"},"modified":"2020-09-03T03:20:25","modified_gmt":"2020-09-03T03:20:25","slug":"fluxes-for-aluminum-alloys","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/fluxes-for-aluminum-alloys\/","title":{"rendered":"Fundentes para aleaciones de aluminio"},"content":{"rendered":"

Los fundentes para aleaciones de aluminio suelen estar compuestos por cloruros y fluoruros de metales alcalinos y alcalinot\u00e9rreos, y sus componentes principales son KCl, NaCl, CaF, Na\u2083AlF\u2086, Na\u2082SiF\u2086, etc. Las propiedades f\u00edsicas y qu\u00edmicas de los fundentes (punto de fusi\u00f3n, densidad, viscosidad, volatilidad, higroscopicidad e interacci\u00f3n con los \u00f3xidos) desempe\u00f1an un papel decisivo en el efecto de refinado.<\/p>\n

Fundentes para aleaciones de aluminio<\/h2>\n

La sal de cloruro es el componente b\u00e1sico m\u00e1s habitual en los fundentes para aleaciones de aluminio, y la mezcla de NaCl (45%) y KCl (55%) es la m\u00e1s utilizada. Esto se debe a que tienen una gran capacidad para infiltrarse en el Al\u2082O\u2083 s\u00f3lido, en las inclusiones y en la pel\u00edcula de \u00f3xido, y a que la densidad del NaCl y del KCl a la temperatura de fusi\u00f3n es de solo 1,55 g\/cm y 1,50 g\/cm, respectivamente, lo que es significativamente menor que la del aluminio fundido. Por lo tanto, Flujos<\/a> En el caso de las aleaciones de aluminio, se extiende bien sobre la superficie del aluminio fundido, tritura y adsorbe la pel\u00edcula de \u00f3xido presente en la superficie del fundido. Sin embargo, en el caso de los fundentes que contienen \u00fanicamente sales de cloruro, el proceso de trituraci\u00f3n y adsorci\u00f3n se lleva a cabo lentamente, por lo que es necesario remover manualmente para acelerarlo. El cloruro tiene una baja tensi\u00f3n superficial y una buena humectabilidad, por lo que resulta adecuado como agente de recubrimiento.<\/p>\n

A la mezcla de sales de cloruro se le a\u00f1ade una peque\u00f1a cantidad de sales de fluoruro, como NaF, Na\u2083AlF\u2086 y CaF\u2082, principalmente con fines de refinado. El fundente a base de sales de fluoruro tambi\u00e9n puede eliminar eficazmente la pel\u00edcula de \u00f3xido de la superficie del material fundido y mejorar el efecto de desgasificaci\u00f3n.<\/p>\n

(1) El fl\u00faor puede reaccionar qu\u00edmicamente con el aluminio fundido para producir gases como AlF, SiF\u2084, BF\u2083, etc. Estos gases favorecen la separaci\u00f3n de la pel\u00edcula de \u00f3xido del aluminio fundido y comprimen dicha pel\u00edcula.<\/p>\n

(2) La corriente generada en la interfaz donde tiene lugar la reacci\u00f3n anterior tambi\u00e9n provoca que la pel\u00edcula de \u00f3xido se \u201celimine\u201d y se rompa. Por lo tanto, la presencia de la sal de fl\u00faor acelera significativamente el proceso de destrucci\u00f3n de la pel\u00edcula de \u00f3xido en la superficie del aluminio fundido, y el hidr\u00f3geno presente en la masa fundida puede escapar f\u00e1cilmente.<\/p>\n

(3) El fluoruro (especialmente el CaF\u2082) puede aumentar la tensi\u00f3n superficial de la mezcla de sales fundidas, esferoidizar la sal fundida del \u00f3xido adsorbido, facilitar su separaci\u00f3n de la masa fundida y reducir la p\u00e9rdida causada por la escoria atrapada en el aluminio.<\/p>\n

\"Fundentes<\/p>\n

M\u00e9todo de refinado por fundente<\/h2>\n

El m\u00e9todo de refinado por fundente <\/a>tiene un efecto positivo en la eliminaci\u00f3n de inclusiones no met\u00e1licas. Adem\u00e1s de las propiedades f\u00edsicas y qu\u00edmicas del fundente, el grado de purificaci\u00f3n depende en gran medida de las condiciones del proceso de refinado. Por ejemplo, la cantidad de fundente, el tiempo de contacto y el \u00e1rea de contacto del fundente con el metal fundido, las condiciones de agitaci\u00f3n, la temperatura, etc.<\/p>\n

A la hora de fundir residuos de aleaciones de aluminio, la calidad de los residuos var\u00eda, y la cantidad de agente de recubrimiento y de refinado tambi\u00e9n difiere. Cuando se funden residuos de buena calidad, la cantidad de agente de recubrimiento y de refinado es relativamente peque\u00f1a. Cuando se funden residuos de mala calidad, la cantidad de agente de recubrimiento y de refinado es elevada. En el caso de las aleaciones de aluminio con alto contenido en magnesio, deben recubrirse con fundentes sin sal de sodio para evitar el contacto con fundentes que contengan sodio. Los agentes de refinado sin sodio se utilizan principalmente para lingotes planos de aleaciones con alto contenido en magnesio, como el 5052 y el 5754.<\/p>\n

El m\u00e9todo de refinado con fundente se utiliza ampliamente en la producci\u00f3n de aleaciones de aluminio mediante fundici\u00f3n. La masa fundida de la aleaci\u00f3n de aluminio se refina en el horno; el fundente se introduce en el tanque de refinado; el tubo de refinado act\u00faa como conducto mediante el soplado de gas inerte, y el fundente entra de forma continua en el aluminio l\u00edquido, mezcl\u00e1ndose completamente con la masa fundida. La agitaci\u00f3n permite lograr el objetivo de la refinaci\u00f3n. Cuanto mayor sea la intensidad de la agitaci\u00f3n y m\u00e1s uniforme sea la pulverizaci\u00f3n del polvo, mejor ser\u00e1 el efecto de refinaci\u00f3n. Sin embargo, hay que tener en cuenta que la fluctuaci\u00f3n del aluminio fundido no puede ser demasiado grande. De lo contrario, se producir\u00e1 la formaci\u00f3n de una nueva pel\u00edcula de \u00f3xido.<\/p>","protected":false},"excerpt":{"rendered":"

Fluxes for aluminum alloys are generally composed of chlorides and fluorides of alkali metals and alkaline earth metals, and their main components are KCl, NaCl,…<\/p>","protected":false},"author":1,"featured_media":4444,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[120,138],"tags":[4359,643,4335,4504,649,122,1708,4290,743,237,4342,4353,135,835,832,2218,4505,240,245,742,144,244],"class_list":["post-2065","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fluxes","category-seo","tag-adtech-fluxes","tag-alu-granulated-flux","tag-aluminium-casting-flux","tag-aluminium-casting-refining-flux","tag-aluminium-granulated-flux","tag-aluminum-casting-flux","tag-aluminum-casting-foundry-flux","tag-aluminum-degassing-flux","tag-aluminum-drossing-flux","tag-aluminum-refining-flux","tag-casting-flux","tag-drossing-flux","tag-drossing-flux-for-aluminum","tag-flux-degassing","tag-flux-for-aluminum-melt","tag-flux-for-aluminum-melting","tag-flux-for-aluminum-refining","tag-flux-refining","tag-flux-refining-for-aluminum-alloys","tag-flux-refining-process","tag-flux-used-in-metallurgy","tag-fluxes-for-aluminum-alloys"],"yoast_head":"\nFluxes for Aluminum Alloys - sales@alalloycasting.com<\/title>\n<meta name=\"description\" content=\"Fluxes for aluminum alloys are composed of chlorides and fluorides of alkaline earth metals. 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