{"id":2578,"date":"2020-07-04T10:21:06","date_gmt":"2020-07-04T10:21:06","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=2578"},"modified":"2020-09-28T07:52:33","modified_gmt":"2020-09-28T07:52:33","slug":"aluminum-strip-continuous-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/aluminum-strip-continuous-casting\/","title":{"rendered":"Colada continua de tiras de aluminio"},"content":{"rendered":"

La aleaci\u00f3n de aluminio 3004 se utiliza para la fabricaci\u00f3n de latas troqueladas, cubiertas de barcos, envases de alimentos y bebidas, as\u00ed como en otras industrias. Las latas troqueladas de aleaci\u00f3n de aluminio 3004 presentan un alto rendimiento, buenas propiedades decorativas, gran plasticidad y una excelente resistencia a la corrosi\u00f3n. Actualmente, el proceso de fabricaci\u00f3n de la aleaci\u00f3n de aluminio 3004 utiliza el m\u00e9todo de enfriamiento directo con agua (m\u00e9todo DC), que incluye la fundici\u00f3n, el tratamiento t\u00e9rmico de homogeneizaci\u00f3n de lingotes, la laminaci\u00f3n en caliente, el recocido de recristalizaci\u00f3n, la laminaci\u00f3n en fr\u00edo y el recocido. Debido a la gran deformaci\u00f3n que sufre la aleaci\u00f3n de aluminio 3004 y a los elevados requisitos de calidad superficial de la banda de aleaci\u00f3n de aluminio 3004, aunque el m\u00e9todo anterior da buenos resultados, el coste de procesamiento de la colada continua y el laminado de la banda de aluminio es relativamente elevado. Por este motivo, se est\u00e1 considerando procesar la aleaci\u00f3n de aluminio 3004 mediante el m\u00e9todo de colada y laminaci\u00f3n, que consiste en un proceso en el que se \u201cfabrica y lamina\u201d directamente una masa fundida de metal para convertirla en una pieza semiacabada o en un producto acabado. La caracter\u00edstica distintiva de este proceso es que su cristalizador consta de dos rodillos giratorios con un sistema de refrigeraci\u00f3n por agua. El metal fundido completa los dos procesos de solidificaci\u00f3n y laminaci\u00f3n en caliente entre los huecos de los rodillos, y todo ello se lleva a cabo en un breve lapso de tiempo (2 s~3 s).<\/p>\n

Colada continua y laminaci\u00f3n de tiras de aluminio<\/h2>\n

El proceso b\u00e1sico de colada continua y laminaci\u00f3n de bandas de aluminio es el siguiente: lingote de aluminio \u2192 horno de fusi\u00f3n \u2192 horno est\u00e1tico \u2192 unidad de desgasificaci\u00f3n<\/a>\u2192 unidad de filtrado \u2192 boquilla de colada \u2192 laminador \u2192 unidad intermedia \u2192 bobinadora.<\/p>\n

Se caracteriza por fundir y laminar aluminio fundido para obtener una plancha de entre 6 y 10 mm de espesor y entre 650 y 1400 mm de ancho, rebobinarla y, a continuaci\u00f3n, enviarla directamente al laminador en fr\u00edo para el laminado de acabado. De este modo, en el proceso de producci\u00f3n de chapas y bandas de aluminio se omiten etapas como el lingote, el calentamiento, la laminaci\u00f3n en caliente y la apertura de palanquillas, lo que no solo acorta el flujo del proceso de producci\u00f3n de chapas y bandas de aluminio y reduce considerablemente la inversi\u00f3n en el proyecto, sino que tambi\u00e9n disminuye la p\u00e9rdida por combusti\u00f3n del metal durante el proceso de producci\u00f3n, ahorra energ\u00eda y, al mismo tiempo, permite lograr f\u00e1cilmente la producci\u00f3n continua de chapas y bandas de aluminio.<\/p>\n

\"Colada<\/p>\n

M\u00e9todo de colada continua y laminaci\u00f3n<\/h2>\n

1. Introducir la carga en el horno de fundici\u00f3n, fundirla a una temperatura de entre 700 \u00b0C y 800 \u00b0C, realizar un refinado con arg\u00f3n cada 1,5 h a 2,5 h y una escoria;<\/p>\n

2. Introducir el material fundido en el horno estacionario, mantener la temperatura en el horno estacionario entre 725 \u2103 y 740 \u2103, a\u00f1adir el agente refinador<\/a><\/strong> 2 kg\/t\uff5e3 kg\/t tras un reposo de 15 min\uff5e1 h, y retirar la escoria una vez tras el refinado.<\/p>\n

3. Introducir la masa fundida del horno est\u00e1tico en el caja de desgasificaci\u00f3n<\/strong>, y someterlo al proceso de desgasificaci\u00f3n y refinado con gas arg\u00f3n cada 1,5 h ~ 2,5 h, y retirar la escoria cada 1 h.<\/p>\n

4. Introducir la masa fundida de la caja de desgasificaci\u00f3n en la caja de filtrado para eliminar las impurezas de la masa fundida. El paso de filtrado de las impurezas de la masa fundida tambi\u00e9n incluye: introducir el placa filtrante de espuma cer\u00e1mica<\/a><\/strong> hacia el caja de filtro<\/strong> y presionando la junta de sellado alrededor de la placa filtrante; precalentar la caja del filtro y la placa filtrante de manera uniforme durante 15-30 minutos para que alcancen una temperatura cercana a la de fusi\u00f3n. El precalentamiento se realiza mediante calefacci\u00f3n el\u00e9ctrica o de gas.<\/p>\n

5. Introduce el material fundido en la placa neutra del caja de flujo de fibra de al\u00famina<\/strong> a trav\u00e9s de la canaleta y canal\u00f3n<\/strong><\/a> para controlar el nivel de l\u00edquido de la masa fundida en el dep\u00f3sito delantero. Tambi\u00e9n incluye:
\nEspolvorea talco sobre el lodo del dep\u00f3sito de flujo delantero, s\u00e9calo y cali\u00e9ntalo a una temperatura de entre 400 \u00b0C y 500 \u00b0C; limpia los residuos en el horno est\u00e1tico; controla la altura del nivel del l\u00edquido fundido en el dep\u00f3sito de flujo delantero. La parte inferior de la caja delantera comunica con el fondo del canal de flujo del dep\u00f3sito delantero a trav\u00e9s de un tubo recto; la caja delantera tiene cubierta del cuchar\u00f3n<\/strong><\/a> En la superficie del l\u00edquido, la barra gu\u00eda de la escala de la cubierta de la cuchara est\u00e1 provista de una escala de cursor y un manguito deslizante de posicionamiento, y el flotador est\u00e1 fijado y situado en la periferia exterior. Los manguitos deslizantes est\u00e1n conectados entre s\u00ed, y los manguitos deslizantes de posicionamiento est\u00e1n conectados al cabezal fluorescente de grafito situado en el tubo recto de la parte inferior de la caja delantera mediante una palanca.<\/p>\n

6. La masa fundida se introduce en la m\u00e1quina de colada continua y laminaci\u00f3n de doble rodillo desde el punta de fundici\u00f3n de fibra cer\u00e1mica<\/a><\/strong> y se funde de forma continua en una banda.
\nHay una separaci\u00f3n de entre 2 mm y 3 mm entre el borde superior y el borde inferior de la punta de la carcasa y la boquilla, por un lado, y los rodillos de la m\u00e1quina de colada continua y laminaci\u00f3n de doble rodillo, por otro. El oreja de la rueda<\/strong> Se coloca en ambos extremos del labio superior y del labio inferior de la boquilla de alimentaci\u00f3n. Para mejorar la suavidad de la oreja de la punta de fundici\u00f3n, se unta el borde de la oreja con polvo de grafito, lo que resuelve el problema de las grandes grietas en el borde de la pieza en bruto.<\/p>","protected":false},"excerpt":{"rendered":"

3004 aluminum alloy is used for punching cans, ship decks, food and beverage packaging and other industries. 3004 aluminum alloy punched cans have a high…<\/p>","protected":false},"author":1,"featured_media":5276,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[148,757],"class_list":["post-2578","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminum-alloy-casting","tag-aluminum-strip-continuous-casting-and-rolling"],"yoast_head":"\nAluminum Strip Continuous Casting and Rolling,Aluminum Alloy Casting<\/title>\n<meta name=\"description\" content=\"The process of aluminum strip continuous casting and rolling is: aluminum ingot melting, degassing, filtration, casting, rolling, coiling.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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