{"id":26829,"date":"2023-07-04T03:23:37","date_gmt":"2023-07-04T03:23:37","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=26829"},"modified":"2023-07-04T03:23:37","modified_gmt":"2023-07-04T03:23:37","slug":"ceramic-foam-filter-sprayed-dead-hole","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filter-sprayed-dead-hole\/","title":{"rendered":"Informe de investigaci\u00f3n y an\u00e1lisis sobre las causas de la formaci\u00f3n de huecos muertos, irregularidades y acumulaci\u00f3n de escoria en los filtros de espuma cer\u00e1mica pulverizados"},"content":{"rendered":"

\u00daltimamente, el departamento de control de calidad y el departamento de calidad han tenido que responder con frecuencia a las filtro de espuma cer\u00e1mica<\/a> agujero sin pulverizar. El departamento de calidad ha establecido varios criterios de evaluaci\u00f3n para el taller, y el departamento de producci\u00f3n identifica internamente la causa y analiza el origen del problema.<\/p>\n

\"filtro
filtro de espuma cer\u00e1mica<\/figcaption><\/figure>\n

Filtro de espuma cer\u00e1mica con \u00abagujero muerto\u00bb en la pulverizaci\u00f3n \u2013 Problemas en el proceso de pulverizaci\u00f3n:<\/p>\n

    \n
  1. Pulveriza A sobre la superficie grande del filtro cer\u00e1mico poroso<\/a>El material A siempre se ha pulverizado y atomizado, pero el efecto de atomizaci\u00f3n del material B pulverizado no es bueno. La placa de filtro comprueba la cantidad de escoria, el tama\u00f1o de los poros y la calidad del aspecto de la superficie de la placa para verificar la calidad de la superficie grande, por lo que el resultado de la pulverizaci\u00f3n de A no deber\u00eda presentar problemas; en esta fase, la pulverizaci\u00f3n de A es irregular, a veces buena y a veces mala, a veces grande y a veces peque\u00f1a, y la frecuencia de aparici\u00f3n de puntos defectuosos es elevada. Todos los d\u00edas hay productos que se descartan, y la tasa de aprobaci\u00f3n de la inspecci\u00f3n aleatoria de la calidad de la pulverizaci\u00f3n es baja.<\/li>\n<\/ol>\n

    An\u00e1lisis de las causas: 1) El dise\u00f1o interno de la lechada proyectada A es diferente al de la lechada proyectada B. El dep\u00f3sito de alimentaci\u00f3n de la lechada proyectada A ha sufrido da\u00f1os y presenta numerosas grietas debido a la corrosi\u00f3n, lo que constituye la causa directa de la ca\u00edda; 2) La proyecci\u00f3n A siempre ha sido menos eficaz que la proyecci\u00f3n B. La posible raz\u00f3n es que la posici\u00f3n y la estructura del cabezal de proyecci\u00f3n de la proyecci\u00f3n A son diferentes de las de la proyecci\u00f3n B; 3) El resultado de sustituir el motor antiguo de la proyecci\u00f3n A no es satisfactorio. La tuber\u00eda de flujo del hormig\u00f3n proyectado tiene demasiadas aberturas, es demasiado larga y la abertura es demasiado grande. La tuber\u00eda de fabricaci\u00f3n propia no es est\u00e1ndar y no se ajusta a la rueda de proyecci\u00f3n. La posici\u00f3n general de la rueda de proyecci\u00f3n no se ajusta al dise\u00f1o original. La causa directa de que la pulverizaci\u00f3n sea irregular, con puntos de ca\u00edda y de diferente intensidad; 4) La rueda de pulverizaci\u00f3n est\u00e1 vieja y desgastada. Tras la limpieza, no es posible instalar cada rueda en su posici\u00f3n fija original, y la separaci\u00f3n entre las ruedas es diferente, lo que reduce significativamente el efecto de pulverizaci\u00f3n;<\/p>\n

    Medidas correctivas sugeridas: 1) La soluci\u00f3n m\u00e1s r\u00e1pida en esta fase es intercambiar las posiciones de los pulverizadores A y B, de modo que el pulverizador B pulverice la superficie grande y el pulverizador A, la superficie peque\u00f1a; 2) sustituir los tubos de flujo de la rueda del pulverizador A por otros nuevos que cumplan la norma; 3) Soldar el dep\u00f3sito de recepci\u00f3n de material del pulverizador A para reparar la fuga y, tras la reparaci\u00f3n, comparar el tama\u00f1o y el \u00e1ngulo del dep\u00f3sito de recepci\u00f3n con los del pulverizador B;<\/p>\n

      \n
    1. La transmisi\u00f3n por infrarrojos suele interrumpirse de forma repentina. Si se desea restablecerla, solo es posible cortar la alimentaci\u00f3n el\u00e9ctrica de toda la l\u00ednea de pulverizaci\u00f3n y, a continuaci\u00f3n, reiniciar el sistema para que la transmisi\u00f3n pueda seguir funcionando. En este caso, los trabajadores deben reajustar el volumen de pulverizaci\u00f3n cada vez. Hay entre 2 y 4 puntos en los que la pulverizaci\u00f3n es desigual o insuficiente, lo que tiene un gran impacto en la estabilidad de la calidad del producto y en la continuidad de la producci\u00f3n.<\/li>\n<\/ol>\n

      An\u00e1lisis de la causa: Los elementos de control que aparecen en el panel de control de la l\u00ednea de pulverizaci\u00f3n no coinciden con los reales. Al iniciar la operaci\u00f3n de pulverizaci\u00f3n A, es posible que la operaci\u00f3n que aparece en la pantalla inicie la pulverizaci\u00f3n B o ponga en marcha la m\u00e1quina giratoria. Este tipo de fallo en el cableado del sistema operativo puede provocar interferencias en el sistema, lo que da lugar a un mal funcionamiento del PRC y a fallos en el software del sistema.<\/p>\n

      Medidas correctivas recomendadas: 1) Restablecer el sistema de control operativo que el fabricante del equipo acaba de empezar a depurar y poner en marcha, y sincronizarlo con el panel de control para evitar errores humanos; 2) Si el problema persiste tras el restablecimiento, comprobar si existe alg\u00fan fallo en el funcionamiento del sistema.<\/p>","protected":false},"excerpt":{"rendered":"

      Recently, the quality inspection and the quality department have frequently responded to\u00a0the ceramic foam filter sprayed dead hole. The quality department has several assessment items…<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233,20,138],"tags":[21],"class_list":["post-26829","post","type-post","status-publish","format-standard","hentry","category-blog","category-ceramic-foam-filter","category-seo","tag-ceramic-foam-filter"],"yoast_head":"\nInvestigation and Analysis Report on Causes of ceramic foam filter sprayed dead hole, Unevenness, and Slagging<\/title>\n<meta name=\"description\" content=\"Investigation and Analysis Report on Causes of ceramic foam filter sprayed dead hole, Unevenness, and Slagging.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filter-sprayed-dead-hole\/\" \/>\n<meta property=\"og:locale\" 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