{"id":3000,"date":"2020-07-24T05:47:19","date_gmt":"2020-07-24T05:47:19","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3000"},"modified":"2020-10-19T03:56:26","modified_gmt":"2020-10-19T03:56:26","slug":"ceramic-foam-filters-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filters-manufacturing-process\/","title":{"rendered":"Proceso de fabricaci\u00f3n de filtros de espuma cer\u00e1mica"},"content":{"rendered":"

El proceso de fabricaci\u00f3n de filtros de espuma cer\u00e1mica incluye el proceso de formaci\u00f3n de poros, el proceso de espumado, el proceso sol-gel, el proceso de sinterizaci\u00f3n de part\u00edculas s\u00f3lidas, el proceso de acumulaci\u00f3n de part\u00edculas y el proceso de moldeo por inyecci\u00f3n de gel, entre otros.<\/p>\n

Proceso de fabricaci\u00f3n de filtros de espuma cer\u00e1mica<\/h2>\n

Incorporaci\u00f3n del proceso de formaci\u00f3n de poros<\/strong><\/p>\n

El proceso de incorporaci\u00f3n del agente por\u00f3geno consiste en a\u00f1adirlo a los ingredientes de la cer\u00e1mica y utilizarlo para que ocupe un determinado espacio en el cuerpo. A continuaci\u00f3n, tras la sinterizaci\u00f3n, el formador de poros da lugar a una espuma cer\u00e1mica porosa a partir del sustrato. Este proceso permite obtener una estructura de espuma cer\u00e1mica porosa con formas complejas y variadas, pero presenta el inconveniente de una escasa controlabilidad y una distribuci\u00f3n de porosidad deficiente.<\/p>\n

Proceso de formaci\u00f3n de espuma<\/strong><\/p>\n

El proceso de espumado consiste en a\u00f1adir sustancias qu\u00edmicas org\u00e1nicas o inorg\u00e1nicas a los componentes cer\u00e1micos, generar gases vol\u00e1tiles mediante reacciones qu\u00edmicas y, tras el secado, someterlos a cocci\u00f3n para obtener cer\u00e1micas porosas. La ventaja del proceso de espumado es que permite controlar f\u00e1cilmente la forma, la composici\u00f3n y la densidad del producto, y resulta especialmente adecuado para la preparaci\u00f3n de materiales cer\u00e1micos de c\u00e9lula cerrada. Sin embargo, el proceso de fabricaci\u00f3n de la cer\u00e1mica espumada es complicado y dif\u00edcil de controlar, y el polvo de cer\u00e1mica espumada tiende a desprenderse f\u00e1cilmente y contiene un gran n\u00famero de celdas cerradas, por lo que rara vez se utiliza en la preparaci\u00f3n real.<\/p>\n

M\u00e9todo sol-gel<\/strong><\/p>\n

El m\u00e9todo sol-gel, que se utiliza principalmente para preparar materiales cer\u00e1micos microporosos a escala nanom\u00e9trica, permite, al mismo tiempo, mediante un proceso mejorado, obtener materiales cer\u00e1micos espumados de alta pureza. Al utilizar la tecnolog\u00eda sol-gel para preparar la espuma, la viscosidad del sistema aumenta r\u00e1pidamente durante la conversi\u00f3n del sol en gel, lo que estabiliza las burbujas generadas en la fase inicial y facilita la formaci\u00f3n de espuma. Este proceso permite obtener una pel\u00edcula cer\u00e1mica espumada con poros de tama\u00f1o nanom\u00e9trico y una distribuci\u00f3n uniforme de los poros, aunque la forma del producto est\u00e1 limitada en cierta medida.<\/p>\n

Proceso de sinterizaci\u00f3n en fase s\u00f3lida<\/strong><\/p>\n

El proceso de sinterizaci\u00f3n en fase s\u00f3lida, que aprovecha la facilidad de sinterizaci\u00f3n de las part\u00edculas finas. Las part\u00edculas finas de la misma composici\u00f3n se a\u00f1aden al agregado. Las part\u00edculas finas se evaporan y migran a una temperatura determinada, y se sinterizan y se unen para formar part\u00edculas de mayor tama\u00f1o. Se unen part\u00edculas de mayor tama\u00f1o. Dado que cada grano cristalino se agrega con otras part\u00edculas solo en unos pocos puntos, se forma un gran n\u00famero de poros tridimensionales en el cuerpo sinterizado de filtro de espuma cer\u00e1mica<\/a>.<\/p>\n

\"Proceso<\/p>\n

Proceso de extrusi\u00f3n<\/strong><\/p>\n

El proceso de extrusi\u00f3n es uno de los m\u00e9todos m\u00e1s utilizados para la fabricaci\u00f3n de filtros cer\u00e1micos porosos de estructura alveolar. El cuerpo cer\u00e1mico poroso obtenido mediante este proceso presenta un tama\u00f1o de poro, una forma y una porosidad uniformes, y es adecuado para la producci\u00f3n en serie; sin embargo, resulta dif\u00edcil fabricar productos con poros de tama\u00f1o reducido. En el proceso de fabricaci\u00f3n, el moldeo por extrusi\u00f3n constituye la etapa fundamental. El proceso permite dise\u00f1ar con precisi\u00f3n la forma y la abertura de los poros seg\u00fan las necesidades, pero no permite crear una estructura de canales compleja ni un material con aberturas m\u00e1s peque\u00f1as. Al mismo tiempo, plantea mayores exigencias a los materiales pl\u00e1sticos.<\/p>\n

Proceso de extrusi\u00f3n<\/strong><\/p>\n

El proceso de acumulaci\u00f3n de part\u00edculas para formar poros, que se basa en la acumulaci\u00f3n de part\u00edculas m\u00e1s gruesas para crear una estructura porosa granular integrada. Las part\u00edculas gruesas se unen a las finas mediante un adhesivo fundido, y tambi\u00e9n pueden utilizarse en combinaci\u00f3n con adhesivos fusibles. Esta tecnolog\u00eda permite ajustar el grado de finura de las part\u00edculas a la estructura porosa. La porosidad del producto suele oscilar entre el 20% y el 30%. Se a\u00f1aden a las materias primas materiales como polvo y almid\u00f3n, que se volatilizan a alta temperatura para aumentar la porosidad hasta el 75%.<\/p>\n

Proceso de moldeo por inyecci\u00f3n de gel<\/strong><\/p>\n

El proceso de moldeo por inyecci\u00f3n de gel, que es un nuevo tipo de m\u00e9todo de moldeo ampliamente utilizado. Mediante el uso de moldes no porosos, la suspensi\u00f3n cer\u00e1mica se solidifica in situ para formar un cuerpo solidificado gracias a la reacci\u00f3n qu\u00edmica que tiene lugar en el interior de la suspensi\u00f3n o a una peque\u00f1a cantidad de aditivos, con lo que se obtiene un cuerpo en bruto con una buena uniformidad microsc\u00f3pica y una mayor densidad, lo que mejora la fiabilidad de la pieza moldeada. Como nuevo m\u00e9todo para fabricar cer\u00e1micas porosas, la espumaci\u00f3n de la suspensi\u00f3n es la opci\u00f3n m\u00e1s econ\u00f3mica, y el cuerpo verde formado mediante polimerizaci\u00f3n y solidificaci\u00f3n in situ presenta una estructura reticular interna y una elevada resistencia.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic Foam Filters Manufacturing Process includes adding pore former process, foaming process, Sol-Gel process, solid particle sintering process, particle accumulation process, Gel injection molding process,…<\/p>","protected":false},"author":1,"featured_media":3012,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[4182,811,4123,4183,1702,219,1740,9,4129,425,1732,1735,1712,1741,1742,1731,1714,1456,1727,487,379,1747,1597,4124,1441,1728,1700,1729,1701,241,4130,1710,165,419,1605,1781,1475,418,1737,417],"class_list":["post-3000","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-ceramic-foam-filter-pal","tag-ceramic-foam-filter-plate","tag-ceramic-foam-filter-purchasing","tag-ceramic-foam-filter-pzr","tag-ceramic-foam-filter-supplier","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filter-with-fiber","tag-ceramic-foam-filters","tag-ceramic-foam-filters-applications","tag-ceramic-foam-filters-for-casting","tag-ceramic-foam-filters-for-foundry","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-manufacturing-process","tag-ceramic-foam-filters-producers","tag-ceramic-foam-filters-sizing","tag-ceramic-foam-filters-supplier","tag-ceramic-foam-filtration","tag-ceramic-foundry-filter","tag-ceramic-foundry-filters","tag-cff-filter","tag-cff-filtration-mechanism","tag-deep-bed-filter","tag-filter-foundry","tag-foam-ceramic-casting-filter","tag-foam-ceramic-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filter-plate","tag-foam-ceramic-filters","tag-foam-ceramic-filtration-mechanism","tag-foam-ceramic-material","tag-foam-ceramics","tag-foam-ceramics-applications","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-foam-furnace-filter","tag-foam-furnace-filters","tag-foundry-ceramic-filter","tag-foundry-ceramic-filters","tag-foundry-ceramic-foam-filter","tag-foundry-filters"],"yoast_head":"\nCeramic Foam Filters Manufacturing Process - 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