{"id":3048,"date":"2020-07-25T11:04:27","date_gmt":"2020-07-25T11:04:27","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3048"},"modified":"2020-10-19T07:06:34","modified_gmt":"2020-10-19T07:06:34","slug":"molten-metal-foam-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/molten-metal-foam-filter\/","title":{"rendered":"Filtro de espuma para metal fundido"},"content":{"rendered":"

El filtro de espuma para metal fundido permite eliminar las impurezas no met\u00e1licas en el proceso de fundici\u00f3n de metales.<\/p>\n

La presencia de impurezas no met\u00e1licas que se introducen en la masa fundida durante todo el proceso de fundici\u00f3n y colada del metal l\u00edquido afecta negativamente a la calidad del metal fundido. Esto es algo que conocen bien los fabricantes de acero, los fundidores y los metal\u00fargicos.<\/p>\n

En su gran mayor\u00eda, las inclusiones no met\u00e1licas son \u00f3xidos refractarios cuyo punto de fusi\u00f3n supera la temperatura de fusi\u00f3n del acero. Se trata principalmente de \u00f3xidos de magnesio, calcio, aluminio y silicio, que forman parte de la escoria y del material de revestimiento. Una parte significativa de las inclusiones no met\u00e1licas se forma en la masa fundida como resultado de la desoxidaci\u00f3n del acero. La solubilidad de los \u00f3xidos en el hierro puro es insignificante o nula.<\/p>\n

Las inclusiones no met\u00e1licas suelen presentarse en forma de part\u00edculas s\u00f3lidas y compactas. Las pel\u00edculas de \u00f3xido presentes en la masa fundida se encuentran en estado l\u00edquido, pero tienen una viscosidad significativamente mayor que la del metal fundido. El contenido de estas impurezas puede reducirse considerablemente. Esto puede lograrse mediante toda una serie de medidas, entre las que se incluyen la separaci\u00f3n de escoria de alta calidad, la reducci\u00f3n de la erosi\u00f3n del revestimiento de las unidades de fabricaci\u00f3n de acero, las cubetas de acero, las cucharas de colada y las cucharas intermedias, el soplado de la masa fundida con gases inertes, as\u00ed como el uso de la filtraci\u00f3n de metales mediante diversas opciones y m\u00e9todos de filtrado.<\/p>\n

Dado que el tama\u00f1o de las inclusiones no met\u00e1licas var\u00eda en un rango muy amplio \u2014desde fracciones de una micra hasta decenas de mil\u00edmetros\u2014, el grado de purificaci\u00f3n del metal y, por consiguiente, su calidad dependen de los m\u00e9todos de limpieza utilizados en su producci\u00f3n.<\/p>\n

Los \u00f3xidos y las burbujas de gas, cuya densidad es varias veces inferior a la del hierro l\u00edquido, pueden, en determinadas condiciones \u2014descritas por leyes f\u00edsicas bien conocidas\u2014, ascender por completo hasta la superficie del metal fundido. Sin embargo, el cumplimiento de estas condiciones es pr\u00e1cticamente imposible. En concreto, al aumentar el tiempo de permanencia del metal fundido en las unidades de fabricaci\u00f3n de acero y al disminuir su viscosidad, aumenta el desgaste del revestimiento y se produce una saturaci\u00f3n secundaria del metal l\u00edquido con inclusiones no met\u00e1licas. El tratamiento intensivo del metal fundido con un gas inerte permite eliminar como m\u00e1ximo 15% de inclusiones no met\u00e1licas, mientras que la mayor\u00eda de las part\u00edculas de tama\u00f1o inferior a 50 micras permanecen en el metal l\u00edquido.<\/p>\n

Nos gustar\u00eda detenernos en el m\u00e9todo m\u00e1s delicado de purificaci\u00f3n de metales<\/a>, cuando la saturaci\u00f3n de la masa fundida con impurezas no met\u00e1licas es inevitable. Este m\u00e9todo consiste en filtrar el metal a trav\u00e9s de un filtro de espuma para metal fundido, lo que permite eliminar casi todas las inclusiones no met\u00e1licas y burbujas de gas presentes.<\/p>\n

\"Filtro<\/p>\n

Los filtros est\u00e1n fabricados con espuma cer\u00e1mica a granel compuesta por materiales altamente refractarios, con un n\u00famero determinado de orificios y una superficie espec\u00edfica.<\/p>\n

El mecanismo de limpieza de la masa fundida mediante filtros de espuma cer\u00e1mica es bastante complejo y a\u00fan no se conoce del todo, pero, a pesar de ello, la eficacia de esta t\u00e9cnica de limpieza puede calificarse de \u00fanica. As\u00ed lo confirman los trabajadores de las fundiciones, que son capaces de utilizar materiales similares de fabricaci\u00f3n extranjera para producir piezas de fundici\u00f3n de alta calidad.<\/p>\n

En funci\u00f3n del filtro de espuma para metal fundido y de su configuraci\u00f3n, es posible llevar a cabo tanto una desgasificaci\u00f3n completa como selectiva de la masa fundida. Cuando un metal contaminado pasa a trav\u00e9s de un filtro, se induce un campo electromagn\u00e9tico (EMF) en el interior de la base cer\u00e1mica, que puede controlarse mediante la fase y la composici\u00f3n qu\u00edmica, as\u00ed como por la superficie espec\u00edfica de la cer\u00e1mica y el caudal del metal. Al fluir a trav\u00e9s de un filtro cer\u00e1mico, la corriente de metal l\u00edquido, adem\u00e1s de purificarse, se homogeneiza a\u00fan m\u00e1s. Esto, por supuesto, influye en la calidad de la pieza fundida.<\/p>\n

La experiencia internacional actual en el uso de filtros de espuma cer\u00e1mica para la depuraci\u00f3n de metales de bajo punto de fusi\u00f3n, as\u00ed como en la filtraci\u00f3n de acero mediante fundici\u00f3n de precisi\u00f3n con el m\u00e9todo de molde de cera perdida, junto con las mejoras estructurales adecuadas, te permitir\u00e1 depurar vol\u00famenes mucho mayores de metal l\u00edquido.<\/p>\n

A medida que los filtros se van obstruyendo en un nivel, el metal asciende al siguiente nivel de filtros, que puede tener una estructura y un n\u00famero de orificios diferentes. El nivel superior de los orificios de la partici\u00f3n no tiene filtros. De este modo, al verter el metal seg\u00fan su nivel, es posible controlar la calidad de los lingotes en cuanto al contenido de inclusiones no met\u00e1licas. Es posible instalar filtros \u201cgruesos\u201d y \u201cfinos\u201d en las aberturas de la partici\u00f3n.<\/p>\n

En la actualidad, en colaboraci\u00f3n con varias empresas metal\u00fargicas, se est\u00e1n llevando a cabo los trabajos preparatorios para probar este m\u00e9todo de limpieza del metal l\u00edquido de inclusiones no met\u00e1licas y para evaluar las composiciones y los par\u00e1metros de los filtros cer\u00e1micos.<\/p>","protected":false},"excerpt":{"rendered":"

Molten Metal Foam Filter can filter out the non-metallic impurities in metal casting process. The presence of non-metallic impurities that enter the melt during the…<\/p>","protected":false},"author":1,"featured_media":5780,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[39,138],"tags":[1719],"class_list":["post-3048","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-foundry-ceramic-filters","category-seo","tag-molten-metal-foam-filter"],"yoast_head":"\nMolten Metal Foam Filter,Ceramic Foam Filter Manufacturer<\/title>\n<meta name=\"description\" content=\"Molten Metal Foam Filter can filter out the non-metallic impurities in metal casting process. 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