{"id":4239,"date":"2020-08-27T08:53:12","date_gmt":"2020-08-27T08:53:12","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4239"},"modified":"2020-08-27T08:53:12","modified_gmt":"2020-08-27T08:53:12","slug":"molten-aluminum-casting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/molten-aluminum-casting-process\/","title":{"rendered":"Proceso de fundici\u00f3n de aluminio fundido"},"content":{"rendered":"

El proceso de fundici\u00f3n de aluminio fundido es la \u00faltima etapa en la fabricaci\u00f3n de aleaciones de aluminio. Adem\u00e1s del proceso de fusi\u00f3n y refinado del aluminio, constituye un paso importante para obtener aleaciones de aluminio de alta calidad. Tras las operaciones de desgasificaci\u00f3n y filtrado, se lleva a cabo el proceso de fundici\u00f3n.<\/p>\n

Proceso de fundici\u00f3n de aluminio fundido<\/h2>\n

Retira el tap\u00f3n, utiliza el tap\u00f3n precalentado para limpiar el manguito de amianto, la cuerda de amianto y otros residuos del orificio del horno y, a continuaci\u00f3n, utiliza el tap\u00f3n para abrir el orificio del horno. Si no se puede abrir el orificio del horno, se puede utilizar una soldadora de corriente continua. Se calienta la zona del orificio del horno.<\/p>\n

Pon el cono de fibra refractaria<\/a> en el cabezal del tap\u00f3n, coloque el cabezal del tap\u00f3n sobre el ojo del horno de forma equilibrada, ajuste el caudal de aluminio l\u00edquido regulando el cabezal del tap\u00f3n, de modo que el nivel de l\u00edquido de la bolsa filtrante, boquilla de la cubeta de distribuci\u00f3n<\/a>, y el canal de colada es estable, por lo que la velocidad de colada puede controlarse dentro de los l\u00edmites normales.<\/p>\n

A medida que avanza la producci\u00f3n, el flujo de aluminio fundido se reduce progresivamente. En ese momento, hay que retirar todas las cabezas de tap\u00f3n, limpiar el manguito de amianto y colocar uno nuevo.<\/p>\n

Una vez realizada la uni\u00f3n, utiliza un tap\u00f3n para limpiar la boca del horno, coloca la cabeza del tap\u00f3n sobre el manguito de amianto e ins\u00e9rtalo en la boca del horno para bloquearla por completo.<\/p>\n

\"Proceso<\/p>\n

La m\u00e1quina de colada utiliza un sistema de colada continua con correa de rueda. Antes de la colada, utiliza papel de lija para pulir la superficie de la rueda de cristal y eliminar las manchas de aceite y las impurezas. Coloque hilo de algod\u00f3n humedecido con agua y hilo de algod\u00f3n impregnado en aceite, y alise la superficie de contacto de la correa de acero con una muela abrasiva. El aluminio fundido en el horno de mezcla tiene un tiempo de reposo y su temperatura oscila entre 730 y 750 grados.<\/p>\n

Se abre la boca del horno; el aluminio fundido pasa a trav\u00e9s de la rampa, la bolsa filtrante equipada con la placa filtrante, el dep\u00f3sito de distribuci\u00f3n con el tubo de desviaci\u00f3n del aluminio y, finalmente, al canal largo, desde donde el aluminio fundido se vierte en la caja de escoria.<\/p>\n

Cuando la temperatura del aluminio fundido en el canal de colada alcance los 700 \u2103 o m\u00e1s, se debe tapar la boca de salida del repartidor y levantar la rampa larga. Ajusta lentamente el flotador para que el aluminio fundido entre de forma estable en la cavidad de fundici\u00f3n de la rueda de cristal. En ese momento, se pone en marcha lentamente la m\u00e1quina de fundici\u00f3n y el metal l\u00edquido pasa a trav\u00e9s de la rueda de cristal, que gira con sus ranuras. La rueda de cristal solidifica el metal bajo la acci\u00f3n de la refrigeraci\u00f3n por agua, y la rueda de cristal gira continuamente.<\/p>\n

En el caso de la lingotina fundida con solidificaci\u00f3n continua del metal fundido, una vez que la fundici\u00f3n se ha realizado con normalidad, se a\u00f1ade una peque\u00f1a cantidad de aceite vegetal al hilo de algod\u00f3n impregnado de aceite de la rueda de cristal para garantizar que la lingotina fundida se desmolde sin problemas. Ajuste la velocidad de colada a 7-11 m\/min, ajuste la presi\u00f3n del agua de refrigeraci\u00f3n a 0,01-0,40 MPa y la temperatura del agua de refrigeraci\u00f3n por debajo de 40 \u2103.<\/p>\n

En un lanzamiento normal, hay una persona encargada de ajustar el equilibrio de cubierta del cuchar\u00f3n<\/a> y la placa flotante en cualquier momento, de modo que el aluminio l\u00edquido se inyecte de forma lenta y uniforme en la rueda de cristalizaci\u00f3n, y las piezas en bruto fundidas no deben presentar rebabas, huecos ni otros defectos.<\/p>","protected":false},"excerpt":{"rendered":"

Molten aluminum casting process is the last process for aluminum alloy. Apart from the aluminum melting and refining process, it is an important step for…<\/p>","protected":false},"author":1,"featured_media":4240,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[4619],"class_list":["post-4239","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-molten-aluminum-casting-process"],"yoast_head":"\nMolten Aluminum Casting Process for High Quality Aluminum Alloy<\/title>\n<meta name=\"description\" content=\"Molten aluminum casting process is the last process. 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