{"id":4805,"date":"2020-09-15T09:39:00","date_gmt":"2020-09-15T09:39:00","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=4805"},"modified":"2020-09-15T09:39:00","modified_gmt":"2020-09-15T09:39:00","slug":"ceramic-foam-filter-for-metal","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filter-for-metal\/","title":{"rendered":"Filtro de espuma cer\u00e1mica para metales"},"content":{"rendered":"

El filtro de espuma cer\u00e1mica para metales es un tipo de malla de c\u00e9lula abierta con una estructura similar a la de una esponja y un dispositivo de filtrado que utiliza espuma cer\u00e1mica como medio filtrante. Est\u00e1 compuesto por espuma cer\u00e1mica instalada en la cubeta filtrante del sistema de transferencia de metal fundido, situado entre el horno est\u00e1tico y la mesa de colada. La cubeta del filtro est\u00e1 soldada con chapa de acero com\u00fan y revestida con fieltro aislante. La profundidad de la cubeta interior de ladrillo refractario no suele ser inferior a 200 m. El l\u00edquido de aleaci\u00f3n de aluminio fluye desde el horno est\u00e1tico hasta el molde tras ser filtrado a trav\u00e9s del Caja de filtro CFF<\/a>.<\/p>\n

Caracter\u00edsticas de los poros de la cer\u00e1mica celular real: el n\u00famero de poros es de 4-18 poros\/cm; la porosidad es de 85%-90% y la densidad volum\u00e9trica es de 0,35-0,40\/cm\u00b3; la permeabilidad al aire es de (1000-2000)\u00d710\u207b\u2077 m\u00b2; el espesor de la placa cer\u00e1mica es de 20-100 mm. Las caracter\u00edsticas de flujo de la cer\u00e1mica celular dependen de las caracter\u00edsticas de los poros y del tama\u00f1o de la placa cer\u00e1mica. Para una placa de espuma cer\u00e1mica con unas dimensiones de 305 mm \u00d7 305 mm \u00d7 51 mm y un n\u00famero de poros de 12 poros\/cm, la velocidad de filtraci\u00f3n es de aproximadamente 1,7-3,0 kg\/s.<\/p>\n

Los principales par\u00e1metros de filtraci\u00f3n de la cer\u00e1mica celular son: precisi\u00f3n de filtraci\u00f3n de 2 \u00b5m; eficiencia de filtraci\u00f3n del 99,1 %; altura de presi\u00f3n inicial de 50-150 m; altura de presi\u00f3n efectiva de trabajo de 50 mm.<\/p>\n

Filtros cer\u00e1micos de espuma<\/a> Tienen ventajas e inconvenientes: alta precisi\u00f3n de filtraci\u00f3n, alta eficiencia de filtraci\u00f3n, peso ligero, tama\u00f1o reducido, manejo y uso c\u00f3modos, y buenas condiciones de trabajo. Sin embargo, la cer\u00e1mica de espuma se desecha una vez utilizada, no se puede regenerar y su textura es relativamente fr\u00e1gil. Evita que se mezclen los fragmentos durante la instalaci\u00f3n.\u00a0\"Filtro<\/p>\n

Aspectos a tener en cuenta al utilizar filtros de espuma cer\u00e1mica para metales en la producci\u00f3n:<\/strong><\/p>\n

1) Elige una espuma cer\u00e1mica adecuada. A la hora de seleccionar la espuma cer\u00e1mica, ten en cuenta en primer lugar los requisitos de precisi\u00f3n de filtraci\u00f3n. En la mayor\u00eda de los casos, resulta m\u00e1s adecuado utilizar espuma cer\u00e1mica con 12 orificios\/cm. Si el l\u00edquido de aleaci\u00f3n de aluminio est\u00e1 especialmente sucio, se puede utilizar espuma cer\u00e1mica de 8 orificios\/cm para el prefiltrado, con el fin de evitar que se obstruya la espuma cer\u00e1mica de 12 orificios\/cm. En segundo lugar, deben tenerse en cuenta el caudal del l\u00edquido de aleaci\u00f3n de aluminio necesario para la velocidad de colada, la limpieza inicial de la masa fundida, el contenido m\u00e1ximo de inclusiones en la masa fundida de aleaci\u00f3n de aluminio y el rendimiento total de la masa fundida de aleaci\u00f3n de aluminio.<\/p>\n

2) Instala el filtro de espuma cer\u00e1mica<\/a> correctamente. Por lo general, el filtro de espuma cer\u00e1mica se coloca en posici\u00f3n horizontal en la caja de filtrado CFF, lo que permite que la aleaci\u00f3n de aluminio fundida fluya verticalmente hacia abajo o hacia arriba. El m\u00e9todo de colada inferior presenta las ventajas de un ascenso uniforme del metal fundido de aleaci\u00f3n de aluminio, la ausencia de turbulencias al entrar en contacto con el filtro, lo que garantiza un inicio uniforme del filtrado y reduce el riesgo de canalizaci\u00f3n. Adem\u00e1s, al instalar el filtro de espuma cer\u00e1mica, la zona de uni\u00f3n debe sellarse con fibras refractarias para eliminar cualquier posibilidad de derivaci\u00f3n.<\/p>\n

3) Antes de filtrar, es recomendable calentar el filtro de cer\u00e1mica celular con un calentador radiante o un soplete de gas hasta una temperatura cercana a la de fusi\u00f3n, con el fin de garantizar que el metal no se solidifique y obstruya los poros cuando el l\u00edquido fluya hacia la cer\u00e1mica celular.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic Foam Filter for Metal is a kind of open-cell mesh with a sponge-like structure and a filter device using ceramic foam as the medium.…<\/p>","protected":false},"author":1,"featured_media":4807,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[1738,1778,4128,1733,1749,1744,1455,1774,1745,1451,1438,1757,1753,21,1743,1447,427,219,1740,425,1732,1735,1741,1742,1731,1727,1747,1728,1729,165,1781,1737,1736,1782,1739,1780,1446,1746],"class_list":["post-4805","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-10-ppi-foam-filter","tag-alumina-ceramic-foam-filters","tag-alumina-foam-ceramic-filters","tag-aluminum-casting-filters","tag-aluminum-melt-filtering-devices","tag-asian-foundry-filter","tag-asian-foundry-filters","tag-cast-filters","tag-casting-filters-for-molten-aluminum","tag-ceramic-disc-filter","tag-ceramic-filter-suppliers","tag-ceramic-filters","tag-ceramic-filters-for-foundry","tag-ceramic-foam-filter","tag-ceramic-foam-filter-canada","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filter-with-fiber","tag-ceramic-foam-filters-for-casting","tag-ceramic-foam-filters-for-foundry","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-producers","tag-ceramic-foam-filters-sizing","tag-ceramic-foam-filters-supplier","tag-ceramic-foundry-filters","tag-deep-bed-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filters","tag-foam-filter-manufacturers","tag-foam-furnace-filters","tag-foundry-ceramic-foam-filter","tag-lanik-foam-ceramic-filter","tag-metal-foam-filters","tag-molten-metal-ceramic-foam-filter","tag-porous-ceramic-filters","tag-porous-filter-material","tag-use-of-molten-aluminum-filter"],"yoast_head":"\nCeramic 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