{"id":6070,"date":"2020-10-25T05:33:14","date_gmt":"2020-10-25T05:33:14","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6070"},"modified":"2020-10-26T03:13:22","modified_gmt":"2020-10-26T03:13:22","slug":"online-degassing-of-molten-aluminum","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/online-degassing-of-molten-aluminum\/","title":{"rendered":"Desgasificaci\u00f3n en l\u00ednea del aluminio fundido"},"content":{"rendered":"

En la actualidad, la desgasificaci\u00f3n en l\u00ednea del aluminio fundido es la t\u00e9cnica m\u00e1s utilizada para la purificaci\u00f3n de este metal. El equipo de desgasificaci\u00f3n en l\u00ednea fabricado por AdTech se instala entre el horno y la m\u00e1quina de colada para eliminar el hidr\u00f3geno y otros residuos presentes en el aluminio fundido y sus aleaciones que afectan a su calidad y propiedades mec\u00e1nicas. La eficiencia de desgasificaci\u00f3n se mantiene estable en una media de 60%.<\/p>\n

Desgasificaci\u00f3n en l\u00ednea del aluminio fundido<\/h2>\n

Para hacer el desgasificaci\u00f3n en l\u00ednea<\/a> Para trabajar con aluminio fundido de forma estable y eficiente, hay que tener en cuenta los siguientes puntos:<\/p>\n

La unidad de desgasificaci\u00f3n debe tener una buena estanqueidad, verse menos afectada por las condiciones clim\u00e1ticas, producir menos escoria y no generar contaminaci\u00f3n secundaria. Cuando la c\u00e1mara de desgasificaci\u00f3n no est\u00e1 bien sellada, el vapor de agua presente en el aire penetra f\u00e1cilmente en el horno y provoca la absorci\u00f3n de hidr\u00f3geno. Las primeras unidades de desgasificaci\u00f3n utilizaban principalmente nitr\u00f3geno de alta pureza como gas de cobertura para reducir la absorci\u00f3n de hidr\u00f3geno, pero este tambi\u00e9n se ve afectado en cierta medida por las condiciones meteorol\u00f3gicas. Por lo tanto, con el fin de mejorar la eficiencia del desgasificado y reducir la influencia de las condiciones clim\u00e1ticas, es necesario que el equipo de desgasificaci\u00f3n cuente con un buen sellado.<\/p>\n

Las burbujas en la caja de desgasificaci\u00f3n deben estar finamente dispersas y ser uniformes, y no debe producirse una gran fluctuaci\u00f3n del nivel del l\u00edquido. Cuando el caudal total y la presi\u00f3n del gas de proceso en la m\u00e1quina de desgasificaci\u00f3n se mantienen constantes, cuanto mayor sea el n\u00famero de burbujas, mayor ser\u00e1 el \u00e1rea de contacto entre el gas de proceso y la masa fundida. Por lo tanto, cuanto m\u00e1s peque\u00f1as sean las burbujas (lo que equivale a un mayor n\u00famero de burbujas) y mayor sea su dispersi\u00f3n, mayor ser\u00e1 el \u00e1rea de contacto, lo que favorece la difusi\u00f3n del hidr\u00f3geno hacia el gas de proceso para lograr el objetivo de la eliminaci\u00f3n de hidr\u00f3geno. El rotor debe tener suficiente potencia de agitaci\u00f3n para que las burbujas alcancen una velocidad de movimiento suficiente como para dispersarse por todo el ba\u00f1o de fundido; sin embargo, si la velocidad del rotor es demasiado elevada, provocar\u00e1 que la superficie del l\u00edquido se agite y puede hacer que la escoria vuelva a entrar en el fundido.<\/p>\n

La estructura del rotor de la unidad de desgasificaci\u00f3n debe tener una potencia de agitaci\u00f3n suficiente. El eje del rotor y el impulsor deben tener una estructura adecuada, aumentar el di\u00e1metro del impulsor en la medida oportuna y combinarlo con una velocidad adecuada para aumentar la fuerza de agitaci\u00f3n del rotor.<\/p>\n

El gas de proceso debe tener una alta pureza, y no debe generar escoria ni absorber hidr\u00f3geno de la masa fundida. Por lo general, el control de la pureza del gas de proceso se divide principalmente en dos partes: por un lado, el control de la fuente de gas y, por otro, el control de las fugas en todas las tuber\u00edas e instrumentos por los que pasa el gas. Por lo general, se exige que la pureza de la fuente de gas de proceso alcance el 99,999%, que el contenido de agua sea inferior a 4 \u00d7 10\u207b\u2076 y que el contenido de ox\u00edgeno sea inferior a 5 \u00d7 10\u207b\u2076. Un contenido excesivo de agua y ox\u00edgeno en el gas de proceso provocar\u00e1 la formaci\u00f3n de escoria y la absorci\u00f3n de hidr\u00f3geno.<\/p>\n

Para garantizar que el ba\u00f1o de fusi\u00f3n permanezca el tiempo suficiente en el dispositivo de desgasificaci\u00f3n, se requiere un determinado volumen del ba\u00f1o de fusi\u00f3n. El rotor de la unidad de desgasificaci\u00f3n debe estar sumergido en el ba\u00f1o de fusi\u00f3n a una profundidad determinada. La profundidad de inmersi\u00f3n del rotor est\u00e1 directamente relacionada con la capacidad de que todo el ba\u00f1o de fundido quede completamente cubierto por el gas de proceso, lo que tiene un impacto m\u00e1s evidente en la eficiencia de desgasificaci\u00f3n. Por lo general, la profundidad de inmersi\u00f3n del rotor y del impulsor debe ser superior a 500 mm, y la distancia entre el impulsor y el fondo del ba\u00f1o de fundido debe ser de 50 a 100 mm.<\/p>\n

\"Desgasificaci\u00f3n<\/p>\n

El unidad de desgasificaci\u00f3n<\/a> Debe ofrecer un buen rendimiento de aislamiento y una temperatura baja en la envolvente del horno. Por lo general, la capacidad instalada del horno en la unidad de desgasificaci\u00f3n es de unos 550 a 650 kg.
\nSi se calcula con un rendimiento horario de 2 t, el tiempo de permanencia del aluminio fundido en el horno es de unos 15 minutos. Si el rendimiento de conservaci\u00f3n del calor del sistema de desgasificaci\u00f3n es deficiente, es necesario aumentar la potencia de calentamiento del equipo de desgasificaci\u00f3n o elevar la temperatura del horno de mantenimiento para garantizar la temperatura de la caja delantera. El aumento de la temperatura incrementar\u00e1 significativamente la solubilidad del hidr\u00f3geno y aumentar\u00e1 la capacidad de absorci\u00f3n de hidr\u00f3geno del metal fundido. Por lo tanto, estas dos medidas aumentar\u00e1n el contenido de hidr\u00f3geno del metal fundido. Por ello, es necesario que la unidad de desgasificaci\u00f3n tenga un buen rendimiento de aislamiento, y la temperatura de la envolvente del horno suele ser inferior a 75 \u00b0C.<\/p>\n

El revestimiento del horno y el aluminio deben estar secos y ser f\u00e1ciles de limpiar. El revestimiento de la unidad de desgasificaci\u00f3n suele requerir materiales refractarios que no est\u00e9n en contacto con el aluminio, que tengan un rendimiento estable, que no aporten gases a la masa fundida, que sean resistentes a la sinterizaci\u00f3n a altas temperaturas y que no acumulen escoria f\u00e1cilmente.<\/p>\n

Las medidas anteriores garantizan el funcionamiento estable del equipo de desgasificaci\u00f3n. En circunstancias normales, la eficiencia de desgasificaci\u00f3n deber\u00eda superar el 50%. Presta atenci\u00f3n a las mediciones y comprobaciones diarias, y revisa el equipo y soluciona cualquier anomal\u00eda que se detecte.<\/p>","protected":false},"excerpt":{"rendered":"

At present, the online degassing of molten aluminum is more widely used for molten aluminum purification. The on-line degassing equipment produced by AdTech is installed…<\/p>","protected":false},"author":1,"featured_media":6072,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[4888,4896,4909,4891,4910,4890,4889,4898,4915,4914,4913,4912,4905,4893,4907,4899,4901,4902,4881,4883,4880,4892,4900,4882,4874,4876,4875,4879,4878,4877,4884,4885,4887,4906,4908,4904,4903,4897,4894,4886,4911,4895],"class_list":["post-6070","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-online-degassing-of-molten-aluminum-in-career-opportunities-dubal","tag-online-degassing-of-molten-aluminum-in-deepak-dubal","tag-online-degassing-of-molten-aluminum-in-dubai-aluminium-dubal-careers","tag-online-degassing-of-molten-aluminum-in-dubai-aluminium-dubal-careers-jobs","tag-online-degassing-of-molten-aluminum-in-dubai-aluminium-co-ltd-dubal","tag-online-degassing-of-molten-aluminum-in-dubai-aluminium-company","tag-online-degassing-of-molten-aluminum-in-dubai-aluminium-company-limited","tag-online-degassing-of-molten-aluminum-in-dubai-aluminium-company-ltd-v-salaam-and-others","tag-online-degassing-of-molten-aluminum-in-dubai-aluminum-co-ltd-v-salaam","tag-online-degassing-of-molten-aluminum-in-dubai-aluminum-company-dubal","tag-online-degassing-of-molten-aluminum-in-dubai-aluminum-company-limited-dubal","tag-online-degassing-of-molten-aluminum-in-dubai-aluminum-company-ltd-dubal","tag-online-degassing-of-molten-aluminum-in-dubal-dubai-aluminium-company-limited","tag-online-degassing-of-molten-aluminum-in-dubal-local-business","tag-online-degassing-of-molten-aluminum-in-dubal-dubai-aluminium-co","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-career","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-company-dubai","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-driver-jobs","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-dubai","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-jebel-ali","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-jobs","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-jobs-in-dubai","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-suggestion-scheme","tag-online-degassing-of-molten-aluminum-in-dubal-aluminium-website","tag-online-degassing-of-molten-aluminum-in-dubal-aluminum-agency","tag-online-degassing-of-molten-aluminum-in-dubal-aluminum-company-ltd","tag-online-degassing-of-molten-aluminum-in-dubal-aluminum-job-vacancies","tag-online-degassing-of-molten-aluminum-in-dubal-aluminum-map","tag-online-degassing-of-molten-aluminum-in-dubal-aluminum-smelter","tag-online-degassing-of-molten-aluminum-in-dubal-aluminum-uae","tag-online-degassing-of-molten-aluminum-in-dubal-america-inc","tag-online-degassing-of-molten-aluminum-in-dubal-america-st-louis-mo","tag-online-degassing-of-molten-aluminum-in-dubal-california","tag-online-degassing-of-molten-aluminum-in-dubal-dubai-aluminium","tag-online-degassing-of-molten-aluminum-in-dubal-dubai-aluminium-company","tag-online-degassing-of-molten-aluminum-in-dubal-dubai-aluminium-company-ltd","tag-online-degassing-of-molten-aluminum-in-dubal-dubai-aluminium-company-uae","tag-online-degassing-of-molten-aluminum-in-dubal-lab","tag-online-degassing-of-molten-aluminum-in-dubal-reviews","tag-online-degassing-of-molten-aluminum-in-dubal-salary","tag-online-degassing-of-molten-aluminum-in-jobs-in-dubal-dubai-aluminium","tag-online-degassing-of-molten-aluminum-in-working-at-dubal"],"yoast_head":"\nOnline Degassing of Molten Aluminum | Degassing Unit<\/title>\n<meta name=\"description\" content=\"Online degassing of molten aluminum is more widely used for molten aluminum purification. 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