{"id":6686,"date":"2020-11-25T09:27:45","date_gmt":"2020-11-25T09:27:45","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6686"},"modified":"2020-11-25T09:27:45","modified_gmt":"2020-11-25T09:27:45","slug":"ceramic-foam-filter-for-aluminum-alloy","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filter-for-aluminum-alloy\/","title":{"rendered":"Filtro de espuma cer\u00e1mica para aleaciones de aluminio"},"content":{"rendered":"

En la producci\u00f3n de piezas de fundici\u00f3n de aluminio, la tasa de rechazo debida a defectos de fundici\u00f3n, como las inclusiones no met\u00e1licas, suele alcanzar el 50% 60% del n\u00famero total de piezas rechazadas. Los defectos por inclusiones no solo reducen gravemente las propiedades mec\u00e1nicas de las piezas de fundici\u00f3n, sino que tambi\u00e9n tienen un efecto perjudicial sobre sus propiedades de mecanizado y su aspecto. La purificaci\u00f3n de las aleaciones l\u00edquidas de fundici\u00f3n y la reducci\u00f3n o eliminaci\u00f3n de diversas inclusiones no met\u00e1licas es, sin duda, una medida t\u00e9cnica muy importante para obtener piezas de fundici\u00f3n de alta calidad. Desde la primera investigaci\u00f3n exitosa sobre el filtro de espuma cer\u00e1mica para aleaciones de aluminio en 1978, la tecnolog\u00eda de los filtros de espuma cer\u00e1mica se ha desarrollado r\u00e1pidamente. El uso de la tecnolog\u00eda de filtros de espuma cer\u00e1mica permite alcanzar de forma eficaz el objetivo de purificar la aleaci\u00f3n de aluminio fundida.<\/p>\n

El filtro de espuma cer\u00e1mica (CFF) para aleaciones de aluminio utiliza espuma de poliuretano como soporte, que se sumerge en un recubrimiento compuesto por polvo cer\u00e1mico, aglutinante, aditivo de sinterizaci\u00f3n, agente de suspensi\u00f3n, etc., y a continuaci\u00f3n se elimina el exceso de recubrimiento. El recubrimiento cer\u00e1mico se aplica de manera uniforme sobre la estructura portadora para formar un cuerpo verde, que posteriormente se seca y se cuece a altas temperaturas.<\/p>\n

Filtros cer\u00e1micos de espuma<\/a> Se dividen en dos tipos: los de uni\u00f3n y los de sinterizaci\u00f3n. Los primeros se basan en un aglutinante para unir las part\u00edculas finas de cer\u00e1mica, mientras que los segundos se basan en el mantenimiento del calor a alta temperatura para sinterizar y fusionar las part\u00edculas finas de cer\u00e1mica m\u00e1s puras.<\/p>\n

\"Filtro<\/p>\n

La estructura esquel\u00e9tica \u00fanica, tridimensional y conectada, formada por una malla de orificios curvos del filtro de espuma cer\u00e1mica<\/a> lo que le confiere una porosidad abierta de hasta 80%-90%, y presenta los tres mecanismos de filtraci\u00f3n y purificaci\u00f3n siguientes:<\/p>\n

Una es la interceptaci\u00f3n mec\u00e1nica. La segunda es la espuma de rectificaci\u00f3n; es decir, el efecto de rectificaci\u00f3n del filtro hace que el canal situado delante del filtro se llene, de modo que el agua de aluminio filtrada se encuentre en un estado de flujo laminar suave, y se aten\u00faen las reacciones de oxidaci\u00f3n y erosi\u00f3n del agua de aluminio, lo que facilita que las inclusiones floten y sean capturadas, reduciendo as\u00ed el n\u00famero de inclusiones secundarias tras el filtro. La tercera es la adsorci\u00f3n profunda, es decir, las peque\u00f1as inclusiones que entran en el filtro son adsorbidas en el esqueleto o quedan atrapadas en los rincones muertos de la red debido al contacto completo con la red cer\u00e1mica, que presenta una trayectoria de flujo compleja.<\/p>\n

El filtro de espuma cer\u00e1mica para aleaciones de aluminio utiliza estos tres mecanismos de filtrado y purificaci\u00f3n para eliminar de forma eficaz las inclusiones de gran tama\u00f1o y algunas inclusiones en suspensi\u00f3n de tan solo unas decenas de micras presentes en el metal fundido.<\/p>","protected":false},"excerpt":{"rendered":"

In aluminum casting production, the casting rejection rate due to casting defects such as non-metallic inclusions generally reaches 50% 60% of the total number of…<\/p>","protected":false},"author":1,"featured_media":6688,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1778,4128,1455,1774,4523,1451,4131,4132,432,1438,1753,427,219,4129,1597,1729,4130,165,1781,1782,89,655,4526,4525,1452,4522,1780,752],"class_list":["post-6686","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alumina-ceramic-foam-filters","tag-alumina-foam-ceramic-filters","tag-asian-foundry-filters","tag-cast-filters","tag-ceramic-casting-filters","tag-ceramic-disc-filter","tag-ceramic-filter-for-casting","tag-ceramic-filter-for-molten-metal","tag-ceramic-filter-foundry","tag-ceramic-filter-suppliers","tag-ceramic-filters-for-foundry","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-applications","tag-filter-foundry","tag-foam-ceramic-filters","tag-foam-ceramics","tag-foam-filter-manufacturers","tag-foam-furnace-filters","tag-metal-foam-filters","tag-molten-aluminum-filter","tag-molten-aluminum-filtration","tag-molten-aluminum-foam-filter","tag-molten-metal-ceramic-filters","tag-molten-metal-filtration","tag-molten-metal-foam-filters","tag-porous-ceramic-filters","tag-zirconia-ceramic-foam-filter"],"yoast_head":"\nCeramic Foam Filter for Aluminum Alloy Purification<\/title>\n<meta name=\"description\" content=\"The ceramic foam filter (CFF) for aluminum alloy uses polyurethane foam as a carrier and immerses it in a coating made of ceramic powder...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filter-for-aluminum-alloy\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ceramic Foam Filter for Aluminum Alloy Purification\" \/>\n<meta property=\"og:description\" content=\"The ceramic foam filter (CFF) for aluminum alloy uses polyurethane foam as a carrier and immerses it in a coating made of ceramic powder...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filter-for-aluminum-alloy\/\" \/>\n<meta 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