{"id":6885,"date":"2020-12-08T03:52:32","date_gmt":"2020-12-08T03:52:32","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6885"},"modified":"2020-12-08T03:52:32","modified_gmt":"2020-12-08T03:52:32","slug":"foam-ceramic-filters-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/foam-ceramic-filters-manufacturing-process\/","title":{"rendered":"Proceso de fabricaci\u00f3n de filtros cer\u00e1micos de espuma"},"content":{"rendered":"

El filtro cer\u00e1mico de espuma se fabrica mediante la tecnolog\u00eda de replicaci\u00f3n de espuma, un m\u00e9todo convencional para producir espuma cer\u00e1mica que se utiliza como dispositivo de filtrado de metal fundido. En el proceso de fabricaci\u00f3n de los filtros cer\u00e1micos de espuma, la pasta cer\u00e1mica se recubre sobre la espuma de poliuretano y, a continuaci\u00f3n, se seca y se cuece. Durante el proceso de cocci\u00f3n, la espuma de poliuretano recubierta de cer\u00e1mica se evapora, pero la estructura cer\u00e1mica se conserva, formando as\u00ed una espuma cer\u00e1mica a modo de exoesqueleto que presenta huecos en los lugares donde antes se encontraba el poliuretano. Esta estructura consiste, en esencia, en una red de pilares con poros a su alrededor o en su interior.<\/p>\n

Proceso de fabricaci\u00f3n de filtros cer\u00e1micos de espuma<\/h2>\n

La pasta utilizada se selecciona en funci\u00f3n del material cer\u00e1mico empleado en la aplicaci\u00f3n. La pasta utilizada debe permitir que el producto final presente las caracter\u00edsticas adecuadas y debe tener la resistencia mec\u00e1nica suficiente para soportar condiciones espec\u00edficas de alta temperatura. Adem\u00e1s, la pasta presenta una fluidez relativamente alta, y es preferible que la pasta utilizada en el filtro est\u00e9 compuesta por una soluci\u00f3n acuosa de suspensi\u00f3n cer\u00e1mica. Por lo general, la pasta contiene agua. La pasta tambi\u00e9n puede contener aditivos, como aglutinantes y tensioactivos.<\/p>\n

El material de espuma el\u00e1stica se impregna con una suspensi\u00f3n cer\u00e1mica en agua para formar un recubrimiento en forma de red similar a una fibra en la superficie del material de espuma el\u00e1stica, y tambi\u00e9n se rellenan las cavidades. Por lo general, la espuma se impregna repetidamente con la suspensi\u00f3n y se prensa entre dos impregnaciones para garantizar una impregnaci\u00f3n completa de la espuma.<\/p>\n

\"Proceso<\/p>\n

Presione la espuma impregnada para extraer 25-75% de la suspensi\u00f3n, dejando atr\u00e1s la parte de la red fibrosa que ha sido recubierta con ella. En funcionamiento continuo, la espuma impregnada puede pasar por un rodillo preajustado para expulsar la suspensi\u00f3n de la espuma, dejando la cantidad deseada para la impregnaci\u00f3n. Esto tambi\u00e9n se puede conseguir simplemente apretando manualmente el material de espuma el\u00e1stico hasta el grado deseado. En esta fase, la espuma sigue siendo el\u00e1stica y forma una estructura adecuada para la tarea de filtraci\u00f3n espec\u00edfica. Con los m\u00e9todos convencionales, es necesario colocar la espuma moldeada en una posici\u00f3n adecuada hasta que el sustrato polim\u00e9rico se descomponga o hasta que la cer\u00e1mica se sinterice.<\/p>\n

Se seca la espuma impregnada a una temperatura de entre 35 y 700 \u00b0C durante un tiempo que oscila entre 2 minutos y 6 horas. Tras el secado, el material se calienta a alta temperatura para unir las part\u00edculas cer\u00e1micas y formar una red similar a una fibra. El material impregnado y secado se calienta en dos etapas. La primera etapa consiste en calentar a una temperatura de entre 350 y 700 \u00b0C y mantenerlo en este rango de temperatura durante un tiempo de entre 2 minutos y 6 horas para que la red de espuma el\u00e1stica se queme o se volatilice. Este paso puede, obviamente, formar parte del ciclo de secado. La segunda etapa consiste en calentar a una temperatura de entre 900 y 1700 \u00b0C y mantenerla dentro de este rango de temperatura durante un tiempo de entre 2 minutos y 10 horas para unir las part\u00edculas cer\u00e1micas.<\/p>\n

El filtro de espuma cer\u00e1mica para aluminio fundido<\/a> presenta una estructura de c\u00e9lula abierta, que se caracteriza por numerosas cavidades interconectadas rodeadas por una malla cer\u00e1mica. En funci\u00f3n de la estructura que requiera un proceso concreto de filtraci\u00f3n de metal fundido, la espuma cer\u00e1mica puede adoptar cualquier estructura deseada.<\/p>","protected":false},"excerpt":{"rendered":"

The foam ceramic filter\u00a0is made by foam replication technology, which is a conventional method of producing ceramic foam used as a molten metal filtering device.…<\/p>","protected":false},"author":1,"featured_media":6887,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1720,1722,4125,1718,1724,4127,1717,1705,1726,753,1447,1713,811,1702,1735,1712,1731,1714,1727,4124,1441,1728,1700,1701,1710,1605,1475,417,416,341,1723,7288,1719,756,824,1446,754,1596,751,1709],"class_list":["post-6885","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-advanced-ceramic-filter","tag-alumina-ceramic-filter","tag-aluminum-alloy-casting-filter","tag-aluminum-casting-ceramic-foam-filter","tag-casting-ceramic-foam-filter","tag-ceramic-fiber-filters","tag-ceramic-filter-for-aluminum","tag-ceramic-filter-for-molten-aluminum","tag-ceramic-filter-manufacturing-process","tag-ceramic-foam-casting-filter","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-for-aluminum","tag-ceramic-foam-filter-plate","tag-ceramic-foam-filter-supplier","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-manufacturing-process","tag-ceramic-foam-filters-supplier","tag-ceramic-foam-filtration","tag-ceramic-foundry-filters","tag-foam-ceramic-casting-filter","tag-foam-ceramic-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filter-plate","tag-foam-ceramic-filtration-mechanism","tag-foam-ceramics-applications","tag-foam-furnace-filter","tag-foundry-ceramic-filter","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-molten-aluminum-cff-filter","tag-molten-aluminum-filters","tag-molten-metal-filters-for-metallurgical-industry","tag-molten-metal-foam-filter","tag-porous-ceramic-filtering-technology","tag-porous-ceramics-filtration","tag-porous-filter-material","tag-porous-foam-ceramic-materials","tag-silicon-carbide-ceramic-filter","tag-zirconia-foam-ceramic-filter","tag-zro2-ceramic-foam-filter"],"yoast_head":"\nFoam Ceramic Filters Manufacturing Process - 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