{"id":7081,"date":"2020-12-18T07:00:47","date_gmt":"2020-12-18T07:00:47","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7081"},"modified":"2020-12-22T07:45:52","modified_gmt":"2020-12-22T07:45:52","slug":"ceramic-foam-filters-material","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filters-material\/","title":{"rendered":"Material de los filtros de espuma cer\u00e1mica"},"content":{"rendered":"

Se prepara una suspensi\u00f3n acuosa de filtros de espuma cer\u00e1mica y se impregna la espuma con el material de espuma para recubrir la malla con \u00e9l y, b\u00e1sicamente, rellenar los huecos con \u00e9l. A continuaci\u00f3n, se comprime el material impregnado pas\u00e1ndolo entre rodillos preajustados, de modo que se expulse preferiblemente alrededor de el 80% de la suspensi\u00f3n y el resto se distribuya uniformemente por todo el material de espuma, de forma que algunos poros queden tapados de manera uniforme para aumentar la tortuosidad. A continuaci\u00f3n, el material de espuma recubierto se seca y se calienta; primero se quema la espuma org\u00e1nica flexible y, despu\u00e9s, se sinteriza el recubrimiento cer\u00e1mico, obteni\u00e9ndose as\u00ed una espuma cer\u00e1mica fundida con una pluralidad de huecos interconectados rodeados por una malla cer\u00e1mica unida o fundida, y que presenta una estructura espumosa.<\/p>\n

La suspensi\u00f3n cer\u00e1mica acuosa que se utilice depender\u00e1, naturalmente, del material cer\u00e1mico requerido para el metal seleccionado que se vaya a filtrar. El producto final debe tener un rendimiento suficiente para resistir la erosi\u00f3n de un metal fundido espec\u00edfico y soportar las condiciones espec\u00edficas de alta temperatura utilizadas. Adem\u00e1s, la suspensi\u00f3n debe tener una alta fluidez, y para el filtro debe utilizarse una suspensi\u00f3n acuosa que contenga cer\u00e1mica. Preferiblemente, se utiliza una mezcla de \u00f3xido de aluminio y \u00f3xido de cromo. No obstante, estos materiales pueden utilizarse solos o en combinaci\u00f3n con otros materiales cer\u00e1micos.<\/p>\n

Adem\u00e1s, entre otros materiales t\u00edpicos para filtros de espuma cer\u00e1mica que pueden utilizarse se incluyen la circonia, la magnesia, el di\u00f3xido de titanio, el di\u00f3xido de silicio y mezclas de los mismos. Normalmente, la suspensi\u00f3n contiene entre un 10 y un 40% de agua y uno o m\u00e1s agentes reol\u00f3gicos, aglutinantes o agentes de fraguado al aire. Se ha comprobado que la bentonita es un aditivo especialmente preferido. La bentonita es una arcilla de origen natural, compuesta principalmente por aluminio y silicato, y que suele contener algo de magnesio y hierro. Por supuesto, puede utilizarse un equivalente qu\u00edmico o una composici\u00f3n similar al material. La funci\u00f3n principal del componente de bentonita es la reolog\u00eda. La lechada producida por el componente de bentonita presenta la tixotrop\u00eda requerida, es decir, ofrece resistencia al flujo a bajas velocidades de cizallamiento y una fluidez satisfactoria a altas velocidades de cizallamiento.<\/p>\n

Adem\u00e1s, el componente de bentonita aporta una ligera funci\u00f3n de fraguado o adhesi\u00f3n, y genera un l\u00edmite el\u00e1stico al cocer el producto final, lo que da lugar a la formaci\u00f3n de cierta fase v\u00edtrea. Asimismo, debe utilizarse un agente de fraguado por aire que no reaccione de forma significativa con el metal fundido, como el ortofosfato de aluminio, el ortoborato de magnesio o el hidroxicloruro de aluminio.<\/p>\n

\"Filtro<\/p>\n

Adem\u00e1s, se puede utilizar una peque\u00f1a cantidad de caol\u00edn como aglutinante adicional y agente reol\u00f3gico, lo que aporta mayor resistencia al producto final y act\u00faa de forma similar a la bentonita. El caol\u00edn es una arcilla compuesta principalmente por al\u00famina y s\u00edlice. Por supuesto, se puede utilizar un equivalente qu\u00edmico o un material de composici\u00f3n similar.<\/p>\n

Como se ha descrito anteriormente, la suspensi\u00f3n cer\u00e1mica es una suspensi\u00f3n acuosa que contiene una determinada cantidad de agua para ayudar a controlar la viscosidad, de modo que la espuma pueda impregnarse con la suspensi\u00f3n y esta pueda utilizarse con facilidad.<\/p>\n

En el filtros de espuma cer\u00e1mica<\/a> M\u00e9todo de preparaci\u00f3n del material: se sumerge una placa de espuma de poliuretano de c\u00e9lula abierta, con un tama\u00f1o de poro adecuado, en la suspensi\u00f3n cer\u00e1mica. Este proceso dura entre 30 segundos y 1 minuto, o hasta que los huecos de la espuma se hayan rellenado pr\u00e1cticamente por completo con la suspensi\u00f3n. A continuaci\u00f3n, la placa de espuma impregnada se retira del ba\u00f1o de pasta y se traslada a la unidad de extrusi\u00f3n. Teniendo en cuenta la tixotrop\u00eda de la suspensi\u00f3n, resulta especialmente ventajoso hacer vibrar la suspensi\u00f3n durante la inmersi\u00f3n, ya que, bajo la elevada velocidad de cizallamiento aplicada por la vibraci\u00f3n, la suspensi\u00f3n fluye f\u00e1cilmente para rellenar los huecos de la espuma en un tiempo relativamente corto. Una vez que cesa la vibraci\u00f3n, la pasta se vuelve dif\u00edcil de fluir, por lo que casi no se expulsa pasta de la espuma en la operaci\u00f3n de transferencia posterior.<\/p>","protected":false},"excerpt":{"rendered":"

An aqueous ceramic slurry of ceramic foam filters is prepared, and the foam is impregnated with the foam material to coat the mesh with it…<\/p>","protected":false},"author":1,"featured_media":7082,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[8012,7999,8015,8016,8011,7997,7994,7995,7998,7988,7989,7987,7996,8014,8013,7993,8000,8001,8003,8002,8004,8009,8005,8008,8006,8010,8007,7990,7992,7991],"class_list":["post-7081","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-ceramic-foam-filters-material-for-alcom-aluminum-malaysia","tag-ceramic-foam-filters-material-for-aluminium-batangan-jakarta","tag-ceramic-foam-filters-material-for-aluminium-malaysia","tag-ceramic-foam-filters-material-for-aluminium-malaysia-supplier","tag-ceramic-foam-filters-material-for-aluminum-malaysia","tag-ceramic-foam-filters-material-for-asahan-aluminium","tag-ceramic-foam-filters-material-for-inalum","tag-ceramic-foam-filters-material-for-inalum-adalah","tag-ceramic-foam-filters-material-for-inalum-indonesia","tag-ceramic-foam-filters-material-for-indonesia-aluminum-ingot","tag-ceramic-foam-filters-material-for-indonesia-aluminum-production","tag-ceramic-foam-filters-material-for-indonesia-aluminum-supplier","tag-ceramic-foam-filters-material-for-indonesia-asahan-aluminium","tag-ceramic-foam-filters-material-for-kamco-aluminum-malaysia","tag-ceramic-foam-filters-material-for-lb-aluminum-malaysia","tag-ceramic-foam-filters-material-for-lme-aluminium","tag-ceramic-foam-filters-material-for-malaysia-aluminium","tag-ceramic-foam-filters-material-for-malaysia-aluminium-alloy","tag-ceramic-foam-filters-material-for-malaysia-aluminium-scrap","tag-ceramic-foam-filters-material-for-malaysia-aluminium-smelter","tag-ceramic-foam-filters-material-for-malaysia-aluminum","tag-ceramic-foam-filters-material-for-malaysia-aluminum-alloy","tag-ceramic-foam-filters-material-for-malaysia-aluminum-company","tag-ceramic-foam-filters-material-for-malaysia-aluminum-foil","tag-ceramic-foam-filters-material-for-malaysia-aluminum-ingot","tag-ceramic-foam-filters-material-for-malaysia-aluminum-manufacturer","tag-ceramic-foam-filters-material-for-malaysia-aluminum-smelter","tag-ceramic-foam-filters-material-for-pt-indonesia-aluminum","tag-ceramic-foam-filters-material-for-pt-indonesia-asahan-aluminium","tag-ceramic-foam-filters-material-for-ykk-indonesia-aluminum"],"yoast_head":"\nCeramic Foam Filters Material Preparation Method<\/title>\n<meta name=\"description\" content=\"In the ceramic foam filters material preparation method, an open-cell polyurethane foam plate is immersed in the ceramic slurry.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filters-material\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ceramic Foam Filters Material Preparation Method\" \/>\n<meta property=\"og:description\" content=\"In the ceramic foam filters material preparation method, an open-cell polyurethane foam plate is immersed in the ceramic slurry.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/es\/ceramic-foam-filters-material\/\" \/>\n<meta property=\"og:site_name\" content=\"alalloycasting\" 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