{"id":7743,"date":"2021-01-28T03:49:57","date_gmt":"2021-01-28T03:49:57","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7743"},"modified":"2021-05-06T03:28:04","modified_gmt":"2021-05-06T03:28:04","slug":"feed-tip-for-continuous-caster","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/es\/feed-tip-for-continuous-caster\/","title":{"rendered":"Consejo sobre la alimentaci\u00f3n en una m\u00e1quina de colada continua"},"content":{"rendered":"

La boquilla de alimentaci\u00f3n de metal fundido para la m\u00e1quina de colada continua est\u00e1 formada por un par de elementos refractarios de secci\u00f3n sustancialmente rectangular, cada uno de los cuales presenta una parte de borde aguas abajo y una parte de borde aguas arriba, y cada elemento est\u00e1 formado por una malla de fibra refractaria unida r\u00edgidamente entre s\u00ed. La fibra refractaria se comprime cerca de la parte de borde aguas abajo hasta alcanzar una densidad mayor que la de la parte de borde aguas arriba del elemento.<\/p>\n

Se utiliza un dispositivo situado junto a la parte aguas arriba para separar el par de elementos y formar as\u00ed un espacio de alimentaci\u00f3n de metal entre ellos, y para permitir que el metal fundido entre en dicho espacio y fluya hacia la parte del borde aguas abajo. Entre ellos, la conductividad t\u00e9rmica del fieltro de fibra refractaria aumenta gradualmente desde la parte aguas arriba hasta la parte del borde aguas abajo.<\/p>\n

Boquilla de alimentaci\u00f3n de metal fundido para una m\u00e1quina de colada continua<\/h2>\n

Durante muchos a\u00f1os, la colada continua de aluminio se ha llevado a cabo utilizando m\u00e1quinas de colada continua en operaciones a escala comercial. Este tipo de m\u00e1quina de colada continua incluye un par de rodillos giratorios refrigerados por agua. Por ejemplo, el aluminio fundido se introduce en la l\u00ednea de contacto de los rodillos justo antes de la l\u00ednea m\u00e1s cercana de los dos rodillos. Al entrar en contacto con los rodillos, se extrae r\u00e1pidamente calor del metal fundido y se produce la solidificaci\u00f3n antes de que el metal alcance la l\u00ednea m\u00e1s cercana a los dos rodillos. Entre los rodillos se produce una contracci\u00f3n t\u00e9rmica significativa del espesor de la placa de aluminio formada, lo que provoca la recristalizaci\u00f3n de la misma.<\/p>\n

Utilizando el consejos para los lanzadores<\/a> puede fundir en continuo placas de aluminio de varios metros de ancho y aproximadamente un cent\u00edmetro de espesor a una velocidad superior a un metro por minuto durante varios d\u00edas. Un aspecto importante de esta m\u00e1quina de colada continua es la estructura utilizada para introducir el metal fundido en la l\u00ednea de contacto entre los rodillos.<\/p>\n

\"Consejo<\/p>\n

Material de alimentaci\u00f3n<\/strong><\/p>\n

Se ha fabricado un extremo de alimentaci\u00f3n de metal fundido razonablemente satisfactorio a partir de una composici\u00f3n aislante que es un compuesto de fibras de amianto y part\u00edculas de arcilla. Aunque este material es f\u00e1cil de moldear y resistente al aluminio fundido, entre otros, presenta desventajas evidentes. Uno de los problemas m\u00e1s importantes de este material es la presencia de amianto, que se considera cancer\u00edgeno.<\/p>\n

Esto supone un problema especial en el caso de este material, utilizado para fabricar la boquilla de alimentaci\u00f3n de metal fundido de una m\u00e1quina de colada continua, ya que, en la pr\u00e1ctica, el material se ha mecanizado para darle la geometr\u00eda requerida. El mecanizado genera numerosas part\u00edculas que resultan muy peligrosas cuando se dispersan en el aire. Para el procesamiento de materiales que contienen amianto, es imprescindible contar con costosos sistemas de captaci\u00f3n de polvo y de reciclaje.<\/p>\n

Los materiales que se utilizan actualmente para las puntas de alimentaci\u00f3n tambi\u00e9n son algo fr\u00e1giles y han planteado dificultades debido a da\u00f1os accidentales. La humedad es muy perjudicial para la resistencia de los materiales compuestos de arcilla y amianto, y agrava los problemas de fractura. Dado que los rodillos se refrigeran con agua, suele haber humedad cerca de la m\u00e1quina de colada continua y, en ocasiones, se aplican a la superficie de los rodillos compuestos procedentes de la suspensi\u00f3n acuosa. En un entorno h\u00famedo, la humedad se condensa en el rodillo y entra en contacto con el cabezal de alimentaci\u00f3n de metal fundido.<\/p>\n

Por lo general, la boquilla de alimentaci\u00f3n de metal fundido fabricada con una composici\u00f3n de arcilla y amianto solo puede utilizarse una vez en la m\u00e1quina de colada continua. Durante el proceso de limpieza y reparaci\u00f3n en el nuevo ciclo de funcionamiento, es muy habitual que este tipo de boquilla de alimentaci\u00f3n sufra da\u00f1os, por lo que debe sustituirse continuamente.<\/p>\n

Adem\u00e1s, debido a la fragilidad del material, esta punta de alimentaci\u00f3n se fabrica con el mayor espesor posible para maximizar la resistencia cerca del borde delgado de la punta, situado aguas abajo, entre los rodillos. Por lo tanto, la superficie exterior del cabezal de alimentaci\u00f3n de la colada continua suele tener un radio muy similar al del rodillo de la colada paralela. Esto agrava el problema del contacto de la humedad con la punta de alimentaci\u00f3n y tambi\u00e9n puede provocar que se acumulen virutas de \u00f3xido y otros residuos entre la punta de alimentaci\u00f3n y el rodillo. Debido a la curvatura de la superficie de la punta de alimentaci\u00f3n, la presencia de dichos residuos no se detecta f\u00e1cilmente y puede provocar defectos en la chapa formada por la m\u00e1quina de colada continua.<\/p>\n

Por razones similares, la superficie interior de la punta de alimentaci\u00f3n de una colada continua presenta superficies paralelas unidas por pendientes pronunciadas. Por lo tanto, la anchura del espacio entre las superficies interiores por el que fluye el metal fundido presenta una variaci\u00f3n relativamente r\u00e1pida en la secci\u00f3n transversal. Esto provoca cambios r\u00e1pidos en la velocidad del metal fundido, y las variaciones en la forma de la superficie interior pueden dar lugar a una acumulaci\u00f3n temporal de \u00f3xidos y otros residuos, que se dispersar\u00e1n de forma intermitente y provocar\u00e1n defectos en las chapas finas producidas por la m\u00e1quina de colada continua.<\/p>\n

Por lo tanto, es conveniente disponer de una boquilla de alimentaci\u00f3n de metal fundido para una m\u00e1quina de colada continua que presente una mayor resistencia y sea f\u00e1cil de fabricar. La punta debe estar libre de amianto, que supone un riesgo para la salud, y ser relativamente insensible a la degradaci\u00f3n por humedad. Es deseable que el cabezal de alimentaci\u00f3n tenga un perfil liso y continuo para minimizar los defectos en la l\u00e1mina fabricada por la m\u00e1quina de colada continua y evitar discontinuidades en el rendimiento del cabezal de alimentaci\u00f3n. Preferiblemente, la punta de alimentaci\u00f3n de metal fundido deber\u00eda poder utilizarse durante varios ciclos de la m\u00e1quina de colada continua.<\/p>","protected":false},"excerpt":{"rendered":"

The molten metal feed tip for continuous caster is a pair of substantially rectangular refractory members, each having a downstream edge portion and an upstream…<\/p>","protected":false},"author":1,"featured_media":7744,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[9538,9536,9537,9548,9540,9544,9546,9539,9545,9547,9542,9543,9541,9560,9562,9558,9559,9561,9552,9550,9554,9553,9551,9549,9557,9556,9555,9563],"class_list":["post-7743","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-continuous-caster-tip-for-dubai-aluminium-career","tag-continuous-caster-tip-for-dubai-aluminium-jobs-2017","tag-continuous-caster-tip-for-dubai-aluminium-scrap-prices","tag-continuous-caster-tip-for-dubai-aluminum-agency-in-the-philippines","tag-continuous-caster-tip-for-dubai-aluminum-careers","tag-continuous-caster-tip-for-dubai-aluminum-co","tag-continuous-caster-tip-for-dubai-aluminum-co-dubal","tag-continuous-caster-tip-for-dubai-aluminum-company","tag-continuous-caster-tip-for-dubai-aluminum-company-contact-number","tag-continuous-caster-tip-for-dubai-aluminum-company-vacancies","tag-continuous-caster-tip-for-dubai-aluminum-job-vacancies","tag-continuous-caster-tip-for-dubai-aluminum-pjsc","tag-continuous-caster-tip-for-dubai-aluminum-v-salaam","tag-continuous-caster-tip-for-dubal-aluminium-dubai","tag-continuous-caster-tip-for-dubal-aluminium-jebel-ali","tag-continuous-caster-tip-for-dubal-aluminium-job-vacancies-2018","tag-continuous-caster-tip-for-dubal-aluminium-jobs","tag-continuous-caster-tip-for-dubal-aluminium-website","tag-continuous-caster-tip-for-dubal-aluminum-agency","tag-continuous-caster-tip-for-dubal-aluminum-careers","tag-continuous-caster-tip-for-dubal-aluminum-company-ltd","tag-continuous-caster-tip-for-dubal-aluminum-job-vacancies","tag-continuous-caster-tip-for-dubal-aluminum-jobs","tag-continuous-caster-tip-for-dubal-aluminum-jobs-2015","tag-continuous-caster-tip-for-dubal-aluminum-map","tag-continuous-caster-tip-for-dubal-aluminum-smelter","tag-continuous-caster-tip-for-dubal-aluminum-uae","tag-continuous-caster-tip-for-dubal-america-inc"],"yoast_head":"\nFeed 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