{"id":11324,"date":"2021-11-21T08:20:07","date_gmt":"2021-11-21T08:20:07","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=11324"},"modified":"2021-11-23T01:50:07","modified_gmt":"2021-11-23T01:50:07","slug":"filtres-pour-metal-fondu","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/filtres-pour-metal-fondu\/","title":{"rendered":"filtres pour m\u00e9tal en fusion"},"content":{"rendered":"

On a d\u00e9sormais constat\u00e9 que l'on obtient des filtres plus performants pour le m\u00e9tal en fusion lorsque la mousse c\u00e9ramique est fabriqu\u00e9e \u00e0 partir d'une composition comprenant du carbure de silicium, de l'alumine, un sol de silice collo\u00efdale et une faible proportion de fibres d'aluminosilicate.<\/p>\n

Selon l\u2019invention, il est propos\u00e9 un filtre en mousse c\u00e9ramique fabriqu\u00e9 \u00e0 partir d\u2019une composition comprenant du carbure de silicium, de l\u2019alumine, de la silice d\u00e9riv\u00e9e d\u2019un sol de silice collo\u00efdale et de fibres d\u2019aluminosilicate, et qui a \u00e9t\u00e9 cuit \u00e0 une temp\u00e9rature telle que le filtre pr\u00e9sente une matrice c\u00e9ramique dans laquelle les fibres d\u2019aluminosilicate sont sensiblement dissoutes.<\/p>\n

Les filtres pour m\u00e9tal fondu sont de pr\u00e9f\u00e9rence form\u00e9s \u00e0 partir d\u2019une suspension aqueuse dont la teneur en solides comprend 20 \u00e0 50 % en poids de carbure de silicium, de 20 \u00e0 50 % en poids d\u2019alumine, de 1,5 \u00e0 5,0 % en poids de silice d\u00e9riv\u00e9e d\u2019un sol de silice collo\u00efdale et de 1 \u00e0 3 % en poids de fibres d\u2019aluminosilicate.<\/p>\n

La granulom\u00e9trie du carbure de silicium est de pr\u00e9f\u00e9rence comprise entre 1 et 80 microns, et celle de l\u2019alumine est de pr\u00e9f\u00e9rence comprise entre 1 et 40 microns. Les fibres d\u2019aluminosilicate ont de pr\u00e9f\u00e9rence une longueur comprise entre 60 microns et 3 mm. Les sols de silice collo\u00efdale sont disponibles dans le commerce et pr\u00e9sentent une teneur en silice comprise entre 30 et 50 % en poids. La suspension aqueuse utilis\u00e9e pour produire le filtre de l\u2019invention contiendra donc habituellement de 5 \u00e0 10 % en poids de sol de silice collo\u00efdale.<\/p>\n

Le filtre en mousse c\u00e9ramique peut \u00eatre fabriqu\u00e9 selon un proc\u00e9d\u00e9 connu de fabrication d\u2019une mousse c\u00e9ramique, dans lequel une mousse organique, g\u00e9n\u00e9ralement une mousse de polyur\u00e9thane, est impr\u00e9gn\u00e9e d\u2019une suspension aqueuse de mat\u00e9riau c\u00e9ramique contenant un liant ; la mousse impr\u00e9gn\u00e9e est s\u00e9ch\u00e9e pour \u00e9liminer l\u2019eau ; et la mousse impr\u00e9gn\u00e9e s\u00e9ch\u00e9e est cuite pour br\u00fbler la mousse organique et produire une mousse c\u00e9ramique.<\/p>\n

Au cours de la fabrication, le filtre en mousse c\u00e9ramique<\/a> Le produit de l'invention doit \u00eatre cuit \u00e0 une temp\u00e9rature minimale de 1 150 \u00b0C. De pr\u00e9f\u00e9rence, la temp\u00e9rature de cuisson se situe entre 1 200 \u00b0C et 1 300 \u00b0C.<\/p>\n

Par cons\u00e9quent, selon un autre aspect de l\u2019invention, il est propos\u00e9 un proc\u00e9d\u00e9 de fabrication d\u2019un filtre en mousse c\u00e9ramique comprenant la formation d\u2019une suspension aqueuse contenant du carbure de silicium, de l\u2019alumine, un sol de silice collo\u00efdale et des fibres d\u2019aluminosilicate, l\u2019impr\u00e9gnation d\u2019une mousse organique avec cette suspension, le s\u00e9chage de la mousse impr\u00e9gn\u00e9e pour \u00e9liminer l\u2019eau et la cuisson de la mousse impr\u00e9gn\u00e9e et s\u00e9ch\u00e9e \u00e0 une temp\u00e9rature d\u2019au moins 1 150 \u00b0C.<\/p>\n

Une fois le filtre cuit, la silice collo\u00efdale, les fibres d\u2019aluminosilicate et les particules d\u2019alumine plus fines interagissent pour former une matrice c\u00e9ramique entourant le carbure de silicium et les particules d\u2019alumine plus grossi\u00e8res, et comportant une phase liante primaire de silicate d\u2019aluminium. La dissolution substantielle des fibres d\u2019aluminosilicate dans la matrice c\u00e9ramique peut \u00eatre mise en \u00e9vidence par un examen microscopique du filtre en mousse c\u00e9ramique \u00e0 l\u2019aide d\u2019un microscope \u00e9lectronique \u00e0 balayage (MEB).<\/p>\n

La suspension peut \u00e9galement contenir d\u2019autres additifs destin\u00e9s \u00e0 am\u00e9liorer ses propri\u00e9t\u00e9s d\u2019application lors de l\u2019impr\u00e9gnation de la mousse organique. Parmi ces additifs, on peut citer les agents rh\u00e9ologiques, tels que l\u2019argile, la silice fum\u00e9e ou les agents \u00e9paississants organiques, les adjuvants de rev\u00eatement, tels que l\u2019alcool polyvinylique, et les agents antimousse.<\/p>\n

Si on le souhaite, les filtres de l\u2019invention peuvent \u00eatre encore am\u00e9lior\u00e9s en les rev\u00eatant d\u2019un mat\u00e9riau c\u00e9ramique suppl\u00e9mentaire de m\u00eame composition, apr\u00e8s s\u00e9chage et avant cuisson de la mousse organique impr\u00e9gn\u00e9e. Lorsque les filtres sont rev\u00eatus de cette mani\u00e8re, la masse de rev\u00eatement repr\u00e9sentera g\u00e9n\u00e9ralement 5 \u00e0 10 % en poids du filtre fini.<\/p>\n

Les filtres de l\u2019invention sont plus r\u00e9sistants et moins friables que les filtres en carbure de silicium \u00e0 liant phosphate ; gr\u00e2ce \u00e0 leur plus grande r\u00e9sistance, il est possible de les utiliser sous forme de sections plus fines, c\u2019est-\u00e0-dire de l\u2019ordre de 15 mm ou moins.<\/p>","protected":false},"excerpt":{"rendered":"

On a maintenant trouv\u00e9 que des filtres am\u00e9lior\u00e9s pour le m\u00e9tal fondu sont obtenus si la mousse c\u00e9ramique est r\u00e9alis\u00e9e \u00e0 partir d’une composition comprenant…<\/p>","protected":false},"author":1,"featured_media":11325,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[12848,12844,12855,12866,12859,12856,12843,12857,12858,12861,12868,12854,12862,12842,12863,12864,12846,12860,12852,12851,12847,12849,12865,12867,12845,12853,12850],"class_list":["post-11324","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-molten-metal-filter-in-algeria","tag-molten-metal-filter-in-belgium","tag-molten-metal-filter-in-benin","tag-molten-metal-filter-in-burkina-faso","tag-molten-metal-filter-in-burundi","tag-molten-metal-filter-in-cameroon","tag-molten-metal-filter-in-canada","tag-molten-metal-filter-in-central-africa","tag-molten-metal-filter-in-chad","tag-molten-metal-filter-in-comoros","tag-molten-metal-filter-in-congo","tag-molten-metal-filter-in-cote-divoire","tag-molten-metal-filter-in-djibouti","tag-molten-metal-filter-in-france","tag-molten-metal-filter-in-gabon","tag-molten-metal-filter-in-guinea","tag-molten-metal-filter-in-luxembourg","tag-molten-metal-filter-in-madagascar","tag-molten-metal-filter-in-mali","tag-molten-metal-filter-in-mauritania","tag-molten-metal-filter-in-monaco","tag-molten-metal-filter-in-morocco","tag-molten-metal-filter-in-niger","tag-molten-metal-filter-in-rwanda","tag-molten-metal-filter-in-switzerland","tag-molten-metal-filter-in-togo","tag-molten-metal-filter-in-tunisia"],"yoast_head":"\nfiltres 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