{"id":11523,"date":"2021-11-28T08:14:38","date_gmt":"2021-11-28T08:14:38","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=11523"},"modified":"2022-06-10T01:33:02","modified_gmt":"2022-06-10T01:33:02","slug":"porous-alumina-ceramic-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/porous-alumina-ceramic-filter\/","title":{"rendered":"Filtre en c\u00e9ramique d'alumine poreuse"},"content":{"rendered":"

Filtre en c\u00e9ramique d'alumine poreuse destin\u00e9 principalement \u00e0 la filtration de l'aluminium et de ses alliages dans les fonderies et les ateliers de coul\u00e9e. Ce filtre permet d'\u00e9liminer efficacement les inclusions, de r\u00e9duire les gaz pi\u00e9g\u00e9s et d'assurer un \u00e9coulement laminaire, ce qui rend le m\u00e9tal filtr\u00e9 nettement plus propre.<\/p>\n

Un m\u00e9tal plus pur permet d'obtenir des pi\u00e8ces moul\u00e9es de meilleure qualit\u00e9, de r\u00e9duire les rebuts et de limiter les d\u00e9fauts d'inclusion, ce qui contribue \u00e0 am\u00e9liorer le r\u00e9sultat net.<\/p>\n

Caract\u00e9ristiques du filtre en c\u00e9ramique d'alumine poreuse<\/strong><\/p>\n

- R\u00e9duire le gaspillage li\u00e9 aux inclusions.
\n- R\u00e9duire les co\u00fbts li\u00e9s aux d\u00e9fauts d'inclusion.
\n- Augmenter la productivit\u00e9 gr\u00e2ce \u00e0 des vitesses d'extrusion ou de laminage plus \u00e9lev\u00e9es.
\n- Am\u00e9liorez la flexibilit\u00e9 de la coul\u00e9e gr\u00e2ce \u00e0 des changements d'alliage faciles.
\n- Pas de support m\u00e9tallique.<\/p>\n

Les filtres en mousse c\u00e9ramique d'alumine poreuse sont g\u00e9n\u00e9ralement utilis\u00e9s en les pla\u00e7ant dans un caisson de filtration. Il est important de pr\u00e9chauffer le filtre et le Bo\u00eetier de filtre CFF<\/a> avant utilisation. Pendant le pr\u00e9chauffage, il convient de veiller \u00e0 contr\u00f4ler \u00e0 la fois la vitesse de chauffage et la r\u00e9partition de la temp\u00e9rature. Cela permet de minimiser les chocs thermiques et les contraintes subies par les filtres et le rev\u00eatement r\u00e9fractaire du caisson de filtration.<\/p>\n

Avant de pouvoir \u00eatre utilis\u00e9, un filtre doit \u00eatre enti\u00e8rement impr\u00e9gn\u00e9 de m\u00e9tal en fusion. Cela se produit au d\u00e9but de l'op\u00e9ration de coul\u00e9e. La pression m\u00e9tallostatique (ou hauteur d'amor\u00e7age) n\u00e9cessaire pour impr\u00e9gner les filtres d\u00e9pend de l'alliage, de la temp\u00e9rature du m\u00e9tal, de l'uniformit\u00e9 du pr\u00e9chauffage, de la temp\u00e9rature de pr\u00e9chauffage, de la qualit\u00e9 du m\u00e9tal entrant, des traitements pr\u00e9alables au filtrage et de la taille des cellules du filtre.<\/p>\n

M\u00e9canisme de filtration de l'aluminium fondu \u00e0 l'aide d'un filtre en c\u00e9ramique d'alumine poreuse<\/strong><\/p>\n

1. Rectification : une fois que le m\u00e9tal en fusion turbulent a travers\u00e9 le filtre, il adopte un \u00e9coulement laminaire r\u00e9gulier, ce qui emp\u00eache le m\u00e9tal en fusion de pi\u00e9ger des gaz, r\u00e9duit l'\u00e9rosion de la cavit\u00e9 par le m\u00e9tal en fusion et permet au syst\u00e8me de coul\u00e9e de remplir sa fonction de blocage des scories afin d'\u00e9viter la formation de scories d'oxydation secondaire.<\/p>\n

2. Filtration m\u00e9canique : le m\u00e9tal en fusion contient un grand nombre d'inclusions d'oxyde, de scories et d'autres impuret\u00e9s de grande taille. Il est possible d'\u00e9liminer une grande partie de ces inclusions en choisissant un filtre en c\u00e9ramique alv\u00e9olaire pr\u00e9sentant une taille de pores adapt\u00e9e.<\/p>\n

3. G\u00e2teau de filtration : le filtre en mousse c\u00e9ramique pr\u00e9sente une structure tridimensionnelle qui permet de retenir efficacement les scories. De nombreuses inclusions dont la taille d\u00e9passe celle des pores du filtre sont retenues \u00e0 l\u2019entr\u00e9e de celui-ci. \u00c0 mesure que le nombre d\u2019inclusions retenues augmente, un \u201c g\u00e2teau de filtration \u201d compos\u00e9 de grosses inclusions se forme \u00e0 l\u2019entr\u00e9e du filtre. Ce g\u00e2teau de filtration pr\u00e9sente une forme profil\u00e9e, de sorte que les inclusions dont la taille est inf\u00e9rieure \u00e0 celle des pores du filtre sont \u00e9galement partiellement retenues sur le \u201c g\u00e2teau de filtration \u201d.<\/p>\n

4. Adsorption : le filtre en mousse c\u00e9ramique pr\u00e9sente une grande surface sp\u00e9cifique, ce qui favorise l'adsorption d'un grand nombre d'inclusions fines. Cette adsorption est principalement une adsorption physique due \u00e0 l'attraction intermol\u00e9culaire.<\/p>","protected":false},"excerpt":{"rendered":"

Porous alumina ceramic filter mainly for filtration of aluminum and alloys in foundries and cast houses. The filter can effectively remove inclusions, reduce trapped gases…<\/p>","protected":false},"author":1,"featured_media":11524,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[8518,12991],"class_list":["post-11523","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","tag-aluminum-foundry-filters","tag-porous-alumina-ceramic-filter"],"yoast_head":"\nPorous Alumina Ceramic Filter, Aluminum Foundry Filters<\/title>\n<meta name=\"description\" content=\"Porous alumina ceramic filter mainly for filtration of aluminum and alloys in foundries and cast houses. 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