{"id":11641,"date":"2021-12-07T02:26:34","date_gmt":"2021-12-07T02:26:34","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=11641"},"modified":"2022-02-21T07:39:11","modified_gmt":"2022-02-21T07:39:11","slug":"ceramic-foam-filters-manufacturing","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filters-manufacturing\/","title":{"rendered":"Fabrication de filtres en mousse c\u00e9ramique"},"content":{"rendered":"

Dans le processus de fabrication des filtres en mousse c\u00e9ramique, la plaque de mousse de polyur\u00e9thane \u00e0 cellules ouvertes, pr\u00e9sentant une taille de pores appropri\u00e9e, est enti\u00e8rement immerg\u00e9e dans un bain de boue ; elle est ensuite comprim\u00e9e et dilat\u00e9e \u00e0 plusieurs reprises \u00e0 l\u2019aide d\u2019un dispositif m\u00e9canique \u00e0 piston constitu\u00e9 d\u2019une t\u00f4le d\u2019acier perfor\u00e9e, ce qui permet son impr\u00e9gnation avec la boue c\u00e9ramique. Ce processus dure entre 30 secondes et 1 minute, ou jusqu\u2019\u00e0 ce que les vides de la mousse soient pratiquement remplis de boue. La plaque de mousse tremp\u00e9e est ensuite retir\u00e9e du bain de boue et transf\u00e9r\u00e9e vers le dispositif d\u2019extrusion.<\/p>\n

Compte tenu de la thixotropie de la boue, il est particuli\u00e8rement avantageux de la soumettre \u00e0 des vibrations pendant le processus d\u2019immersion. Gr\u00e2ce au taux de cisaillement \u00e9lev\u00e9 g\u00e9n\u00e9r\u00e9 par les vibrations, la boue peut s\u2019\u00e9couler facilement en peu de temps pour combler les vides de la mousse. Une fois la vibration arr\u00eat\u00e9e, la boue devient difficile \u00e0 \u00e9couler, de sorte que tr\u00e8s peu de boue s'\u00e9coule de la mousse lors de l'op\u00e9ration de transfert qui suit.<\/p>\n

La boue c\u00e9ramique est une suspension aqueuse contenant une certaine quantit\u00e9 d'eau afin de r\u00e9guler sa viscosit\u00e9, ce qui permet d'impr\u00e9gner des mat\u00e9riaux en mousse avec cette boue et facilite son utilisation.<\/p>\n

La suspension c\u00e9ramique aqueuse d\u00e9pend naturellement de la filtre en c\u00e9ramique<\/a> n\u00e9cessaire pour filtrer le m\u00e9tal s\u00e9lectionn\u00e9. Le r\u00e9sultat final filtre en mousse c\u00e9ramique<\/a> Le produit doit pr\u00e9senter des performances suffisantes pour r\u00e9sister \u00e0 l'\u00e9rosion du m\u00e9tal en fusion concern\u00e9 et aux conditions de temp\u00e9rature \u00e9lev\u00e9e sp\u00e9cifiques \u00e0 l'application. De plus, la boue doit pr\u00e9senter une fluidit\u00e9 \u00e9lev\u00e9e et \u00eatre compos\u00e9e d'une suspension aqueuse de c\u00e9ramiques destin\u00e9es \u00e0 \u00eatre utilis\u00e9es dans des filtres. On utilise de pr\u00e9f\u00e9rence un m\u00e9lange d\u2019oxyde d\u2019aluminium et d\u2019oxyde de chrome. Toutefois, ces mat\u00e9riaux peuvent \u00eatre utilis\u00e9s seuls ou en combinaison avec d\u2019autres mat\u00e9riaux c\u00e9ramiques. Par ailleurs, d\u2019autres mat\u00e9riaux c\u00e9ramiques courants pouvant \u00eatre utilis\u00e9s comprennent la zircone, la magn\u00e9sie, le dioxyde de titane, le dioxyde de silicium et leurs m\u00e9langes.<\/p>\n

\"\"<\/p>\n

Processus de fabrication des filtres en mousse c\u00e9ramique<\/strong><\/p>\n

Afin d'obtenir un produit homog\u00e8ne, le degr\u00e9 d'\u00e9vacuation de l'exc\u00e8s de boue de la mousse impr\u00e9gn\u00e9e doit \u00eatre strictement contr\u00f4l\u00e9 et doit \u00eatre uniforme sur l'ensemble du corps. Les m\u00e9thodes conventionnelles d'\u00e9limination des boues des mousses organiques utilis\u00e9es dans la fabrication, telles que l'extrusion, le soufflage \u00e0 l'air comprim\u00e9 et la centrifugation, ne donnent pas toujours des r\u00e9sultats satisfaisants \u00e0 cet \u00e9gard. Nous avons constat\u00e9 que la meilleure m\u00e9thode consiste \u00e0 faire passer la mousse impr\u00e9gn\u00e9e une ou plusieurs fois entre des rouleaux, l'\u00e9cart entre lesquels est r\u00e9gl\u00e9 \u00e0 une valeur inf\u00e9rieure \u00e0 l'\u00e9paisseur de la mousse.<\/p>\n

Lorsque la mousse fra\u00eechement lamin\u00e9e sort du laminoir, il est \u00e9galement pr\u00e9f\u00e9rable d\u2019utiliser une table de sortie mobile pour la soutenir. Les rouleaux d\u2019enduction et les stations de sortie contribuent \u00e0 l\u2019int\u00e9grit\u00e9, \u00e0 l\u2019uniformit\u00e9 structurelle et \u00e0 la forme du produit lamin\u00e9, car ils r\u00e9duisent les effets des d\u00e9formations ind\u00e9sirables et minimisent les traitements superflus susceptibles de perturber la r\u00e9partition de la suspension. En modifiant le r\u00e9glage de la ligne de contact lors d\u2019une op\u00e9ration en un seul passage, il est possible d\u2019obtenir un haut degr\u00e9 de contr\u00f4le sur la perm\u00e9abilit\u00e9 et la densit\u00e9 apparente de la mousse c\u00e9ramique.<\/p>","protected":false},"excerpt":{"rendered":"

In the manufacturing process of the ceramic foam filters, the open-cell polyurethane foam board with appropriate pore size is completely immersed in the mud bath,…<\/p>","protected":false},"author":1,"featured_media":11642,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[4658,13002],"class_list":["post-11641","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","tag-ceramic-filter-supplier","tag-ceramic-foam-filters-manufacturing"],"yoast_head":"\nCeramic Foam Filters Manufacturing, Ceramic Filter Supplier<\/title>\n<meta name=\"description\" content=\"In the manufacturing process of the ceramic foam filters, the open-cell polyurethane foam board with pore size is completely immersed.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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