{"id":12314,"date":"2022-01-18T06:15:17","date_gmt":"2022-01-18T06:15:17","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=12314"},"modified":"2022-01-18T06:15:17","modified_gmt":"2022-01-18T06:15:17","slug":"online-degassing-unit","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/online-degassing-unit\/","title":{"rendered":"Unit\u00e9 de d\u00e9gazage en ligne"},"content":{"rendered":"

Une unit\u00e9 de d\u00e9gazage en ligne comprend g\u00e9n\u00e9ralement deux parties : un dispositif de d\u00e9gazage et un dispositif de chauffage. Le dispositif de d\u00e9gazage utilise un rotor en graphite pour acheminer de l\u2019azote (N\u2082) \u00e0 l\u2019int\u00e9rieur de l\u2019aluminium fondu dans la cuve de d\u00e9gazage afin d\u2019\u00e9liminer l\u2019hydrog\u00e8ne (H\u2082) contenu dans l\u2019aluminium fondu. La vitesse du rotor en graphite est ensuite contr\u00f4l\u00e9e en r\u00e9glant la vitesse du moteur pas \u00e0 pas. Le dispositif de chauffage utilise g\u00e9n\u00e9ralement un \u00e9l\u00e9ment chauffant \u00e9lectrique pour g\u00e9n\u00e9rer de la chaleur et maintenir la temp\u00e9rature de l\u2019aluminium fondu dans la plage requise. En particulier lorsque la temp\u00e9rature de l\u2019aluminium fondu est trop basse, celle-ci est alors augment\u00e9e. Le levage et l\u2019abaissement de la cuve de d\u00e9gazage s\u2019effectuent soit par un syst\u00e8me de levage m\u00e9canique, soit par un syst\u00e8me de levage \u00e0 transmission hydraulique.<\/p>\n

L'unit\u00e9 de d\u00e9gazage en ligne assure un fonctionnement stable en modifiant le mode de transmission de puissance du rotor, ce qui permet \u00e0 ce dernier de tourner \u00e0 grande vitesse et d'\u00e9liminer ainsi l'hydrog\u00e8ne (H) pr\u00e9sent dans l'aluminium fondu.<\/p>\n

Actuellement, les vitesses de rotation du rotor se situent g\u00e9n\u00e9ralement entre 300 et 450 tr\/min, avec un maximum de 600 tr\/min. Apr\u00e8s le remplacement du r\u00e9ducteur inf\u00e9rieur, la longueur de l'arbre de transmission a \u00e9t\u00e9 raccourcie, la longueur de l'arbre rotatif a \u00e9t\u00e9 r\u00e9duite, la rigidit\u00e9 de l'arbre de transmission a \u00e9t\u00e9 augment\u00e9e et l'oscillation du plateau tournant a \u00e9t\u00e9 r\u00e9duite, ce qui permet d'atteindre une vitesse maximale de 900 tr\/min et d'assurer un fonctionnement stable. L\u2019efficacit\u00e9 du d\u00e9gazage a \u00e9galement \u00e9t\u00e9 encore am\u00e9lior\u00e9e et peut atteindre un taux de d\u00e9gazage \u00e9quivalent \u00e0 50%-65%, voire plus, par rapport aux m\u00e9thodes conventionnelles.<\/p>\n

\"Unit\u00e9<\/p>\n

\u00c0 l'heure actuelle, la plupart des proc\u00e9d\u00e9s de moulage d'alliages d'aluminium ont \u00e9t\u00e9 appliqu\u00e9s \u00e0 \u00c9quipement de d\u00e9gazage rotatif<\/a>. L'exp\u00e9rience a montr\u00e9 que les diff\u00e9rentes temp\u00e9ratures du liquide dans le d\u00e9gazeur en ligne ont des effets de d\u00e9gazage diff\u00e9rents. Il est donc n\u00e9cessaire de tenir compte des exigences en mati\u00e8re de temp\u00e9rature du liquide pour garantir l'efficacit\u00e9 du d\u00e9gazage du d\u00e9gazeur en ligne.<\/p>\n

En raison de la faible temp\u00e9rature de coul\u00e9e, le gaz pr\u00e9sent dans le moule ne parvient pas \u00e0 s'\u00e9chapper \u00e0 temps de la surface du m\u00e9tal en fusion, ce qui entra\u00eene l'apparition de porosit\u00e9s et de cavit\u00e9s, voire des d\u00e9fauts de qualit\u00e9 tels que la pr\u00e9sence de scories et des zones non soud\u00e9es.<\/p>\n

La temp\u00e9rature de coul\u00e9e ne doit pas d\u00e9passer la temp\u00e9rature de fusion. Des temp\u00e9ratures de coul\u00e9e trop \u00e9lev\u00e9es peuvent entra\u00eener des fuites d'aluminium au d\u00e9but de la coul\u00e9e.<\/p>\n

En raison des diff\u00e9rences de longueur des outils de transfert et des variations de temp\u00e9rature du liquide, des points chauds apparaissent sur les conduites et la temp\u00e9rature du liquide fluctue consid\u00e9rablement pendant le processus de transfert. Par cons\u00e9quent, la temp\u00e9rature de coul\u00e9e doit correspondre \u00e0 la temp\u00e9rature du liquide inject\u00e9 dans le moule. En r\u00e8gle g\u00e9n\u00e9rale, la temp\u00e9rature de coul\u00e9e est sup\u00e9rieure de 50 \u00b0C \u00e0 70 \u00b0C \u00e0 la temp\u00e9rature de cristallisation r\u00e9elle de l\u2019alliage.<\/p>","protected":false},"excerpt":{"rendered":"

Online Degassing Unit generally includes two parts: a degassing device and a heating device. The degassing device uses a graphite rotor to transport N2 to…<\/p>","protected":false},"author":1,"featured_media":12315,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[18],"tags":[4492,13170],"class_list":["post-12314","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-degassing-unit","tag-online-degassing-unit","tag-rotary-metal-degassing-system"],"yoast_head":"\nOnline Degassing Unit, Rotary Metal Degassing System<\/title>\n<meta name=\"description\" content=\"Online Degassing Unit generally includes two parts: a degassing device and a heating device. 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