{"id":1233,"date":"2020-04-17T09:47:02","date_gmt":"2020-04-17T09:47:02","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1233"},"modified":"2020-08-28T09:40:17","modified_gmt":"2020-08-28T09:40:17","slug":"continuous-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/continuous-casting\/","title":{"rendered":"Coul\u00e9e continue"},"content":{"rendered":"

La coul\u00e9e continue est un proc\u00e9d\u00e9 de coul\u00e9e de pointe. Son principe consiste \u00e0 verser en continu du m\u00e9tal en fusion dans un moule m\u00e9tallique sp\u00e9cial appel\u00e9 \u00ab cristalliseur \u00bb. La pi\u00e8ce moul\u00e9e solidifi\u00e9e est \u00e9vacu\u00e9e en continu par l'autre extr\u00e9mit\u00e9 du cristalliseur. Ce proc\u00e9d\u00e9 permet d'obtenir des pi\u00e8ces moul\u00e9es de n'importe quelle longueur ou d'une longueur sp\u00e9cifique.<\/p>\n

Pr\u00e9paration avant la production : V\u00e9rifier que le br\u00fbleur et le pistolet \u00e0 fioul fonctionnent correctement. V\u00e9rifier que la porte du four s'ouvre sans difficult\u00e9 et que son \u00e9tanch\u00e9it\u00e9 est bonne. V\u00e9rifiez la plate-forme de coul\u00e9e et assurez-vous que le syst\u00e8me d\u2019alimentation en eau fonctionne correctement. Si le four de fusion est \u00e0 l\u2019arr\u00eat depuis plus d\u2019un mois ou s\u2019il s\u2019agit d\u2019un four neuf, il doit \u00eatre cuit avant utilisation. Pr\u00e9parez les mati\u00e8res premi\u00e8res telles que lingots d'aluminium<\/strong>, agent de couverture<\/a><\/strong>, agent de raffinage<\/a><\/strong>, agent de scoriification<\/strong>, puis laissez s\u00e9cher avant utilisation.<\/p>\n

Proc\u00e9d\u00e9 de coul\u00e9e continue<\/h2>\n

Lorsque la temp\u00e9rature du four atteint 800 degr\u00e9s Celsius, bouchez la sortie d'eau en aluminium. Ouvrez la porte du four pour commencer l'alimentation. Personne n'est autoris\u00e9 \u00e0 se tenir devant la porte du four pendant l'allumage. Fermez la porte du four et passez \u00e0 la phase de fusion du mat\u00e9riau. Une fois que le m\u00e9tal en surface a fondu et que le bain d'aluminium au fond du four a atteint un certain niveau, versez un agent de recouvrement sec dans le four et recouvrez uniform\u00e9ment la surface du bain d'aluminium.<\/p>\n

Utilisez un thermocouple pour mesurer la temp\u00e9rature de l'aluminium fondu. Lorsque la temp\u00e9rature indiqu\u00e9e dans le proc\u00e9d\u00e9 est atteinte, vous pouvez saupoudrer l'agent de scorification \u00e0 la surface du liquide. Tapotez ensuite l\u00e9g\u00e8rement la surface, remuez l'aluminium fondu pendant 5 minutes, puis retirez les scories. Une fois les scories retir\u00e9es, ajoutez additifs m\u00e9talliques<\/strong><\/a> conform\u00e9ment aux exigences du proc\u00e9d\u00e9. Une fois l'agitation termin\u00e9e, pr\u00e9lever imm\u00e9diatement des \u00e9chantillons pour proc\u00e9der \u00e0 une analyse spectrale avant la mise au four. Si les composants ne sont pas conformes, ils doivent \u00eatre r\u00e9ajust\u00e9s en fonction des r\u00e9sultats d'analyse, et le calcul doit \u00eatre pr\u00e9cis lors de ce r\u00e9ajustement. Apr\u00e8s avoir ajout\u00e9 tous les mat\u00e9riaux m\u00e9talliques \u00e0 la masse fondue, commencer l'agitation. L'agitation doit \u00eatre uniforme et suffisante.<\/p>\n

\"Moulage<\/p>\n

Raffinage et d\u00e9gazage<\/h2>\n
    \n
  1. La temp\u00e9rature de raffinage se situe entre 720 et 750 degr\u00e9s Celsius.<\/li>\n
  2. Versez les flux de raffinage dans la cuve de raffinage. Activez l'interrupteur du pulv\u00e9risateur de poudre et faites passer de l'azote. Lorsque le flux de raffinage<\/a><\/strong> une fois que les gouttes ont \u00e9t\u00e9 projet\u00e9es, vous pouvez plonger le tube dans l'aluminium en fusion et le d\u00e9placer lentement.<\/li>\n
  3. Apr\u00e8s l'affinage, le d\u00e9gazage et l'\u00e9limination des scories, laisser reposer pendant 20 \u00e0 30 minutes avant de couler l'aluminium en fusion.<\/li>\n
  4. Une fois les scories d'aluminium extraites du four, elles doivent \u00eatre rapidement transf\u00e9r\u00e9es dans le bac \u00e0 scories, o\u00f9 l'on ajoute des fondants de d\u00e9sscorification afin de s\u00e9parer le m\u00e9tal des scories d'aluminium. Verser ensuite l'aluminium en fusion dans le moule en fonte et le laisser se solidifier pour obtenir un lingot d'aluminium pr\u00eat \u00e0 l'emploi.<\/li>\n
  5. Dans le cadre de la coul\u00e9e continue, apr\u00e8s avoir rempli le four d'aluminium en fusion, boucher la sortie d'aluminium en fusion. Puis proc\u00e9der \u00e0 l'alimentation et \u00e0 la fusion.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

    Continuous casting is an advanced casting method. Its principle is to continuously pour molten metal into a special metal mold called a crystallizer. The solidified…<\/p>","protected":false},"author":1,"featured_media":1569,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[124,126,125],"class_list":["post-1233","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-continuous-casting","tag-degassing","tag-refining"],"yoast_head":"\nContinuous Casting | Operating Procedures of Continuous Casting Process<\/title>\n<meta name=\"description\" content=\"Continuous casting is an advanced casting method. 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