{"id":1920,"date":"2020-05-15T08:19:25","date_gmt":"2020-05-15T08:19:25","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1920"},"modified":"2020-08-31T06:49:18","modified_gmt":"2020-08-31T06:49:18","slug":"pressure-die-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/pressure-die-casting\/","title":{"rendered":"Moulage sous pression"},"content":{"rendered":"

Le proc\u00e9d\u00e9 de moulage sous pression comprend le moulage \u00e0 haute pression et le moulage \u00e0 basse pression.<\/p>\n

Proc\u00e9d\u00e9 de moulage sous haute pression<\/h2>\n

Le moulage sous haute pression est \u00e9galement appel\u00e9 \u00ab moulage sous pression \u00bb. L'aluminium en fusion est vers\u00e9 dans la chambre de la presse, puis la cavit\u00e9 du moule est remplie \u00e0 haute pression et \u00e0 grande vitesse ; l'aluminium en fusion se solidifie sous pression pour former une pi\u00e8ce moul\u00e9e en aluminium. AdTech propose pi\u00e8ces moul\u00e9es \u00e0 haute temp\u00e9rature<\/a> pour la fonderie d'aluminium.<\/p>\n

La pression couramment utilis\u00e9e lors du moulage sous pression est comprise entre 4 et 500 MPa, et la vitesse de remplissage du m\u00e9tal est de 0,5 \u00e0 120 m\/s. Le temps de remplissage du m\u00e9tal en fusion est donc extr\u00eamement court : la cavit\u00e9 peut \u00eatre remplie en environ 0,01 \u00e0 0,2 seconde (selon la taille de la pi\u00e8ce moul\u00e9e). C'est pourquoi la haute pression et la grande vitesse constituent la diff\u00e9rence fondamentale entre le moulage sous pression et les autres proc\u00e9d\u00e9s de moulage.<\/p>\n

Caract\u00e9ristiques des pi\u00e8ces moul\u00e9es sous pression en alliage d'aluminium<\/h3>\n
    \n
  1. La finition de surface du produit est bonne, g\u00e9n\u00e9ralement jusqu'\u00e0 Ra 6,3, voire Ra 1,6.<\/li>\n
  2. Pas de traitement thermique.<\/li>\n
  3. Ce produit pr\u00e9sente une excellente \u00e9tanch\u00e9it\u00e9 \u00e0 l'air, une r\u00e9sistance \u00e9lev\u00e9e \u00e0 la coul\u00e9e et une grande duret\u00e9 de surface, mais son allongement est faible, et une paroi trop \u00e9paisse est susceptible de pr\u00e9senter des bulles d'air.<\/li>\n
  4. Le co\u00fbt du moule est \u00e9lev\u00e9 et sa dur\u00e9e de vie est courte.<\/li>\n
  5. Une grande efficacit\u00e9 de production.<\/li>\n
  6. Les pi\u00e8ces \u00e0 parois minces peuvent \u00eatre fabriqu\u00e9es avec une faible marge d'usinage.<\/li>\n
  7. Il n'est pas possible d'utiliser un alliage d'aluminium sp\u00e9cial.<\/li>\n<\/ol>\n

    \"Moulage<\/p>\n

    Moulage \u00e0 basse pression<\/h2>\n

    Coul\u00e9e \u00e0 basse pression : dans le creuset herm\u00e9tique, on injecte de l'air comprim\u00e9 sec ; sous l'effet de la pression du gaz, le m\u00e9tal en fusion remonte dans la canalisation de coul\u00e9e en suivant le canal de remont\u00e9e. Il p\u00e9n\u00e8tre en douceur dans la cavit\u00e9 par le canal interne, et la pression de gaz est maintenue \u00e0 la surface du m\u00e9tal en fusion dans le creuset jusqu\u2019\u00e0 ce que la pi\u00e8ce moul\u00e9e soit compl\u00e8tement solidifi\u00e9e. Ensuite, la pression de gaz \u00e0 la surface du m\u00e9tal en fusion est rel\u00e2ch\u00e9e, et le m\u00e9tal en fusion non solidifi\u00e9 pr\u00e9sent dans le canal de coul\u00e9e reflue vers le creuset. Ouvrez \u00e0 nouveau le moule et retirez la pi\u00e8ce moul\u00e9e. Les pi\u00e8ces moul\u00e9es pr\u00e9sentent une structure dense ; ce proc\u00e9d\u00e9 permet de mouler facilement des pi\u00e8ces complexes, de grande taille et \u00e0 parois minces, sans besoin de masselottes, et le taux de r\u00e9cup\u00e9ration du m\u00e9tal est de 95%. Il ne g\u00e9n\u00e8re aucune pollution et permet une automatisation ais\u00e9e. En revanche, le co\u00fbt de l\u2019\u00e9quipement est plus \u00e9lev\u00e9 et le rendement de production est plus faible. Ce proc\u00e9d\u00e9 est g\u00e9n\u00e9ralement utilis\u00e9 pour le moulage d\u2019alliages non ferreux.<\/p>\n

    Caract\u00e9ristiques des pi\u00e8ces moul\u00e9es \u00e0 basse pression en alliage d'aluminium<\/h3>\n
      \n
    1. La finition de surface de ce produit est moins bonne que celle des pi\u00e8ces moul\u00e9es sous pression par rapport \u00e0 celle des pi\u00e8ces moul\u00e9es par gravit\u00e9.<\/li>\n
    2. Les pi\u00e8ces moul\u00e9es en aluminium pr\u00e9sentent peu de pores et peuvent faire l'objet d'un traitement thermique.<\/li>\n
    3. Ce produit pr\u00e9sente une excellente \u00e9tanch\u00e9it\u00e9 \u00e0 l'air ; sa r\u00e9sistance m\u00e9canique et sa duret\u00e9 de surface sont sup\u00e9rieures \u00e0 celles de la coul\u00e9e sous pression, mais son allongement est inf\u00e9rieur \u00e0 celui de la coul\u00e9e par gravit\u00e9.<\/li>\n
    4. Le co\u00fbt du moule est faible et sa dur\u00e9e de vie est courte.<\/li>\n
    5. Le rendement de production est inf\u00e9rieur \u00e0 celui de la moulage par gravit\u00e9 et bien inf\u00e9rieur \u00e0 celui du moulage sous pression.<\/li>\n
    6. Ce proc\u00e9d\u00e9 est complexe et sert \u00e0 fabriquer des pi\u00e8ces moul\u00e9es de grande qualit\u00e9, tr\u00e8s recherch\u00e9es.<\/li>\n
    7. Il est possible d'utiliser un alliage d'aluminium sp\u00e9cial \u00e0 faible fluidit\u00e9.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

      Pressure die casting process includes high pressure casting and low pressure casting. High Pressure Die Casting Process High-pressure casting is also call die-casting. Pour the…<\/p>","protected":false},"author":1,"featured_media":4337,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[152,153,151],"class_list":["post-1920","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-high-pressure-casting","tag-low-pressure-casting","tag-pressure-die-casting"],"yoast_head":"\nPressure Die Casting,High Pressure Casting,Low Pressure Casting<\/title>\n<meta name=\"description\" content=\"Pressure die casting process includes high pressure casting and low pressure casting.High-pressure casting is also call die-casting.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/fr\/pressure-die-casting\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" 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