{"id":2374,"date":"2020-06-22T07:55:53","date_gmt":"2020-06-22T07:55:53","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2374"},"modified":"2020-09-04T10:04:56","modified_gmt":"2020-09-04T10:04:56","slug":"aluminium-alloys-filtration","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/aluminium-alloys-filtration\/","title":{"rendered":"Filtration des alliages d'aluminium"},"content":{"rendered":"

La filtration des alliages d'aluminium est utilis\u00e9e pour filtrer l'aluminium fondu et les alliages non ferreux.<\/p>\n

Filtres en mousse pour fonderie d'alumine<\/a> principalement destin\u00e9 \u00e0 la filtration de l'aluminium et de ses alliages dans les fonderies et les ateliers de coul\u00e9e. Gr\u00e2ce \u00e0 son excellente r\u00e9sistance aux agressions et \u00e0 la corrosion caus\u00e9es par l'aluminium en fusion, ce filtre permet d'\u00e9liminer efficacement les inclusions et de r\u00e9duire les gaz pi\u00e9g\u00e9s.<\/p>\n

Les alliages d'aluminium se divisent en deux cat\u00e9gories, selon leur utilisation : les alliages d'aluminium form\u00e9s et les alliages d'aluminium moul\u00e9s.
\nParmi les alliages d'aluminium d\u00e9form\u00e9s, on trouve notamment les portes et fen\u00eatres en alliage d'aluminium que l'on utilise au quotidien, ainsi que les mat\u00e9riaux constitutifs de la coque de la navette spatiale ; ceux-ci peuvent \u00eatre soumis ou non \u00e0 un traitement thermique, en fonction des diff\u00e9rentes exigences d'utilisation.
\nL'autre cat\u00e9gorie est celle des alliages d'aluminium moul\u00e9s, qui comprennent principalement les alliages aluminium-silicium, les alliages aluminium-cuivre, les alliages aluminium-magn\u00e9sium, les alliages aluminium-zinc et les alliages d'aluminium aux terres rares.<\/p>\n

Dans le processus de production proprement dit, les alliages d'aluminium moul\u00e9s sont class\u00e9s en fonction de leur teneur en divers \u00e9l\u00e9ments chimiques.
\nLe processus de fusion n\u00e9cessite d'ajuster la quantit\u00e9 de mati\u00e8res premi\u00e8res en fonction de la composition chimique r\u00e9elle. Les lingots d'aluminium finis fournis par certains fabricants contiennent d\u00e9j\u00e0 divers \u00e9l\u00e9ments d'alliage requis par le produit. Le processus de fusion ne n\u00e9cessite en principe pas l'ajout d'autres \u00e9l\u00e9ments chimiques, ni de m\u00e9lange direct. Lors de la fusion en aluminium liquide, il n'y a pas d'ordre d'ajout particulier ; ce type d'alliage d'aluminium convient aux produits pr\u00e9sentant une structure simple.<\/p>\n

\"Filtration<\/p>\n

Filtration des alliages d'aluminium<\/h2>\n

On utilise comme mati\u00e8re premi\u00e8re un lingot d'aluminium pur, dont la composition chimique est ajust\u00e9e en fonction des besoins r\u00e9els de production. L'avantage r\u00e9side dans la possibilit\u00e9 de fondre des alliages d'aluminium liquides de diff\u00e9rentes marques, ce qui permet de r\u00e9pondre aux besoins de divers produits, et d'offrir une gamme vari\u00e9e de produits.
\nAvant la fusion de l'alliage d'aluminium, les composants sont m\u00e9lang\u00e9s conform\u00e9ment aux sp\u00e9cifications. En fonction de la nuance de l'alliage, il convient de tenir compte, lors du dosage des composants, de la perte au feu li\u00e9e au processus de fusion des diff\u00e9rents \u00e9l\u00e9ments pr\u00e9sents dans les mat\u00e9riaux neufs, les mat\u00e9riaux recycl\u00e9s et les alliages interm\u00e9diaires.<\/p>\n

La m\u00e9thode de fusion la plus \u00e9conomique et la plus couramment utilis\u00e9e pour la fusion des alliages d'aluminium est la fusion en four \u00e0 gaz, qui n\u00e9cessite une fusion rapide, un temps de fusion court et un apport d'air r\u00e9duit.
\nL'ordre d'alimentation influe non seulement sur l'efficacit\u00e9 de la fusion et la consommation d'alliage, mais aussi directement sur la qualit\u00e9 de l'aluminium fondu.
\nLe principe d'alimentation est le suivant : commencer par les petits morceaux puis passer aux gros, faire fondre d'abord les \u00e9l\u00e9ments qui fondent facilement puis ceux qui fondent difficilement, br\u00fbler d'abord les \u00e9l\u00e9ments qui br\u00fblent peu, puis ceux qui br\u00fblent facilement, et enfin les \u00e9l\u00e9ments qui se d\u00e9gradent.<\/p>\n

Ajoutez d'abord de petits morceaux de rebus, des additifs d'alliage \u00e0 bas point de fusion (tels que l'alliage Al-Si), puis les lingots d'aluminium et les alliages interm\u00e9diaires \u00e0 volume important et \u00e0 point de fusion \u00e9lev\u00e9 (tels que l'Al-Mn), ainsi que le magn\u00e9sium et d'autres \u00e9l\u00e9ments facilement inflammables, que vous ajouterez en dernier.
\nLes petits morceaux de rebroy\u00e9 sont d'abord plac\u00e9s au fond du four afin de prot\u00e9ger le corps du four et de r\u00e9duire l'impact sur la paroi du four lors du chargement des gros morceaux de rebroy\u00e9. De plus, comme le rebroy\u00e9 a un point de fusion bas et fond facilement, cela permet d'am\u00e9liorer l'efficacit\u00e9 de la fusion des mati\u00e8res premi\u00e8res suivantes, qui ont des points de fusion plus \u00e9lev\u00e9s. Abaissez la temp\u00e9rature et ajoutez du Mg pour r\u00e9duire la perte au feu.<\/p>\n

Certaines entreprises nationales du secteur automobile ont recours \u00e0 cette m\u00e9thode pour la fusion des alliages d\u2019aluminium : elles pr\u00e9chauffent d\u2019abord le four de fusion, puis commencent l\u2019alimentation une fois la temp\u00e9rature pr\u00e9d\u00e9finie atteinte ; elles ajoutent d\u2019abord de petits morceaux au fond du four, puis de gros lingots d\u2019aluminium. Une fois les \u00e9l\u00e9ments combustibles ajout\u00e9s, ceux-ci sont directement enfonc\u00e9s dans l\u2019aluminium en fusion pour y \u00eatre fondus.
\nLa filtration des alliages d'aluminium permet d'am\u00e9liorer la qualit\u00e9 des pi\u00e8ces moul\u00e9es pour jantes en aluminium, d'\u00e9viter les d\u00e9fauts tels que les inclusions de scories et les bulles d'air, et d'am\u00e9liorer la ductilit\u00e9.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminium Alloys Filtration is used for the filtration of molten aluminum and non ferrous alloy. Alumina Foundry Foam Filters mainly for filtration of aluminum and…<\/p>","protected":false},"author":1,"featured_media":4548,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[645,646],"class_list":["post-2374","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminium-alloys-filtration","tag-ceramic-foam-filter-for-alumina-alloys"],"yoast_head":"\nAluminium Alloys Filtration by Ceramic Foam Filter<\/title>\n<meta name=\"description\" content=\"Aluminium Alloys Filtration is used for the filtration of molten aluminum. 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