{"id":2376,"date":"2020-06-22T08:37:55","date_gmt":"2020-06-22T08:37:55","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2376"},"modified":"2020-09-17T03:57:01","modified_gmt":"2020-09-17T03:57:01","slug":"aluminum-ingot-casting-technology","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/aluminum-ingot-casting-technology\/","title":{"rendered":"Technologie de coul\u00e9e de lingots d'aluminium"},"content":{"rendered":"

Avec le d\u00e9veloppement du secteur a\u00e9rospatial, les performances globales des alliages d\u2019aluminium \u00e0 haute r\u00e9sistance et \u00e0 haute t\u00e9nacit\u00e9 utilis\u00e9s dans les avions civils de ligne, les engins spatiaux, les avions militaires et d\u2019autres domaines ne cessent de s\u2019am\u00e9liorer. Il s\u2019agit essentiellement d\u2019alliages d\u2019aluminium des s\u00e9ries 2XXX et 7XXX. Ces derni\u00e8res ann\u00e9es, les mat\u00e9riaux utilis\u00e9s dans la construction a\u00e9ronautique nationale ont principalement \u00e9t\u00e9 les alliages 2024, 2124, 7050\/7150\/7055, etc. Pour obtenir des alliages d\u2019aluminium hautement performants, la qualit\u00e9 m\u00e9tallurgique des lingots d\u2019alliage est cruciale. La technologie de coul\u00e9e des lingots d\u2019aluminium rev\u00eat donc \u00e9galement une grande importance.<\/p>\n

Points cl\u00e9s de contr\u00f4le pour la coul\u00e9e de lingots d'aluminium<\/strong>: Conception et pr\u00e9paration du moule ; \u00e9tat et entretien de la surface du moule ; lubrification ; d\u00e9bit d'eau ; t\u00eate de lingot ; remplissage automatique de la base du lingot ; racleur ; param\u00e8tres de processus.<\/p>\n

Technologie de coul\u00e9e de lingots d'aluminium<\/h2>\n

Sources de d\u00e9fauts m\u00e9tallurgiques<\/h3>\n

1) M\u00e9taux alcalins, proc\u00e9d\u00e9 d'\u00e9lectrolyse de l'aluminium, aluminium primaire ; m\u00e9taux recycl\u00e9s ; flux<\/a>; additifs m\u00e9talliques<\/a>, etc.
\n2) Sources d'hydrog\u00e8ne, mat\u00e9riaux auxiliaires humides, sous-produits de carburants, vapeur d'eau pr\u00e9sente dans l'air, etc.
\n3) Sources de scories, d'oxydes, d'agents d'affinage, de sels, etc.<\/p>\n

Principaux aspects du contr\u00f4le du processus de fusion<\/h3>\n

Temp\u00e9rature de fusion : pas plus de 750 \u00b0C, afin d'\u00e9viter la formation de spinelle. Contr\u00f4ler rigoureusement la temp\u00e9rature d'alliage, en particulier celle lors de l'ajout de Mg et de Zr. Utiliser un agitateur \u00e9lectromagn\u00e9tique pendant le processus de fusion afin de garantir l'homog\u00e9n\u00e9it\u00e9 de la masse fondue. Contr\u00f4ler l'ad\u00e9quation entre la charge du four et le processus d'affinage (vitesse du rotor, proportion de chlore gazeux) afin de garantir un bon effet d'affinage et d'\u00e9viter la formation excessive de chlorure.<\/p>\n

D\u00e9gazage et filtration en ligne<\/h3>\n

\"Technologie<\/p>\n

Affinage du grain<\/h3>\n

Afin d'\u00e9viter l'apparition de fissures dans les lingots et la formation de grains grossiers, il est n\u00e9cessaire d'ajouter un agent d'affinage Al-Ti-B ou Al-Ti-C au bain d'alliage d'aluminium en fusion. L'ajout s'effectuant dans le r\u00e9servoir d'\u00e9coulement lin\u00e9aire, il convient de pr\u00eater attention \u00e0 la qualit\u00e9 de l'Al-Ti-B ou de l'Al-Ti-C. La quantit\u00e9 ajout\u00e9e sera ajust\u00e9e en fonction de l'alliage et du produit. En g\u00e9n\u00e9ral, la quantit\u00e9 ajout\u00e9e est de 1 kg\/t de m\u00e9tal.<\/p>\n

Technologie de coul\u00e9e de lingots d'aluminium<\/h2>\n

Disposer d'\u00e9quipements de fusion et de coul\u00e9e de pointe est une condition indispensable pour garantir la haute qualit\u00e9 des lingots. L'affinage du m\u00e9tal en fusion ou purification de l'aluminium liquide<\/a> Cela englobe tous les aspects li\u00e9s aux mati\u00e8res premi\u00e8res, \u00e0 la fusion, au repos, au d\u00e9gazage, \u00e0 l'\u00e9limination des scories et \u00e0 la filtration. La propret\u00e9 de l'aluminium en fusion ou la taille et la composition des inclusions de scories ont une incidence consid\u00e9rable sur la qualit\u00e9 du produit. Il est indispensable de bien ma\u00eetriser les d\u00e9tails de chaque \u00e9tape du processus et d'appliquer rigoureusement les mesures pr\u00e9vues.<\/p>","protected":false},"excerpt":{"rendered":"

With the development of the aerospace field, the comprehensive performance of high-strength and high-toughness aluminum alloys in civil passenger aircraft, aerospace vehicles, military aircraft, and…<\/p>","protected":false},"author":1,"featured_media":4859,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[34,138],"tags":[641,642],"class_list":["post-2376","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aluminum-casting-process","category-seo","tag-aluminum-ingot-casting-technology","tag-online-degassing-system"],"yoast_head":"\nAluminum Ingot Casting Technology,Online Degassing System<\/title>\n<meta name=\"description\" content=\"To obtain high-performance aluminum alloy materials, the metallurgical quality is crucial. 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