{"id":2578,"date":"2020-07-04T10:21:06","date_gmt":"2020-07-04T10:21:06","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=2578"},"modified":"2020-09-28T07:52:33","modified_gmt":"2020-09-28T07:52:33","slug":"aluminum-strip-continuous-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/aluminum-strip-continuous-casting\/","title":{"rendered":"Coul\u00e9e continue de bandes d'aluminium"},"content":{"rendered":"

L'alliage d'aluminium 3004 est utilis\u00e9 pour la fabrication de bo\u00eetes embouties, de ponts de navires, d'emballages alimentaires et de boissons, ainsi que dans d'autres secteurs industriels. Les bo\u00eetes embouties en alliage d'aluminium 3004 pr\u00e9sentent un taux de rendement \u00e9lev\u00e9, de bonnes propri\u00e9t\u00e9s d\u00e9coratives, une forte plasticit\u00e9 et une excellente r\u00e9sistance \u00e0 la corrosion. Actuellement, le processus de fabrication de l\u2019alliage d\u2019aluminium 3004 utilise la m\u00e9thode de refroidissement direct \u00e0 l\u2019eau (m\u00e9thode DC), qui comprend la coul\u00e9e, le traitement thermique d\u2019homog\u00e9n\u00e9isation des lingots, le laminage \u00e0 chaud, le recuit de recristallisation, le laminage \u00e0 froid et le recuit. En raison de la forte d\u00e9formation subie par l\u2019alliage d\u2019aluminium 3004 et des exigences \u00e9lev\u00e9es en mati\u00e8re de qualit\u00e9 de surface des bandes d\u2019alliage d\u2019aluminium 3004, bien que la m\u00e9thode susmentionn\u00e9e soit efficace, le co\u00fbt de traitement par coul\u00e9e continue et laminage des bandes d\u2019aluminium reste relativement \u00e9lev\u00e9. C\u2019est pourquoi il est envisag\u00e9 de traiter l\u2019alliage d\u2019aluminium 3004 par la m\u00e9thode de coul\u00e9e et de laminage, qui consiste \u00e0 \u201c former et laminer \u201d directement un bain de m\u00e9tal en fusion pour obtenir une \u00e9bauche semi-finie ou un produit fini. La particularit\u00e9 de ce proc\u00e9d\u00e9 r\u00e9side dans le fait que son cristalliseur est constitu\u00e9 de deux cylindres rotatifs \u00e9quip\u00e9s d\u2019un syst\u00e8me de refroidissement \u00e0 l\u2019eau. Le m\u00e9tal en fusion subit les deux \u00e9tapes de solidification et de laminage \u00e0 chaud entre les interstices des cylindres, et l\u2019ensemble du processus s\u2019effectue en tr\u00e8s peu de temps (2 \u00e0 3 secondes).<\/p>\n

Coul\u00e9e continue et laminage de bandes d'aluminium<\/h2>\n

Le processus de base de la coul\u00e9e continue et du laminage des bandes d'aluminium se d\u00e9roule comme suit : lingot d'aluminium \u2192 four de fusion \u2192 four statique \u2192 unit\u00e9 de d\u00e9gazage<\/a>\u2192 unit\u00e9 de filtrage \u2192 buse de coul\u00e9e \u2192 laminoir \u2192 unit\u00e9 interm\u00e9diaire \u2192 enrouleuse.<\/p>\n

Ce proc\u00e9d\u00e9 consiste \u00e0 couler et \u00e0 laminer de l'aluminium fondu pour obtenir une brame d'une \u00e9paisseur de 6 \u00e0 10 mm et d'une largeur de 650 \u00e0 1 400 mm, puis \u00e0 la rembobiner avant de l'acheminer directement vers le laminoir \u00e0 froid pour le laminage de finition. Ainsi, dans le processus de production des t\u00f4les et bandes d\u2019aluminium, les \u00e9tapes de lingotage, de chauffage, de laminage \u00e0 chaud et d\u2019\u00e9bauche des billettes sont supprim\u00e9es, ce qui permet non seulement de raccourcir le flux de production des t\u00f4les et bandes d\u2019aluminium et de r\u00e9duire consid\u00e9rablement les co\u00fbts d\u2019investissement du projet, mais aussi de limiter les pertes par combustion du m\u00e9tal pendant le processus de production, d\u2019\u00e9conomiser de l\u2019\u00e9nergie et, parall\u00e8lement, d\u2019assurer facilement la production en continu de t\u00f4les et de bandes d\u2019aluminium.<\/p>\n

\"Coul\u00e9e<\/p>\n

Proc\u00e9d\u00e9 de coul\u00e9e continue et de laminage<\/h2>\n

1. Introduire la charge dans le four de fusion, proc\u00e9der \u00e0 la fusion \u00e0 une temp\u00e9rature comprise entre 700 \u00b0C et 800 \u00b0C, effectuer un affinage \u00e0 l'argon toutes les 1,5 h \u00e0 2,5 h, et proc\u00e9der \u00e0 un d\u00e9capage ;<\/p>\n

2. Introduire la masse fondue dans le four statique, maintenir la temp\u00e9rature dans le four statique entre 725 \u00b0C et 740 \u00b0C, ajouter le agent de raffinage<\/a><\/strong> 2 kg\/t \u00e0 3 kg\/t apr\u00e8s un temps de repos de 15 minutes \u00e0 1 heure, puis retirer les scories une fois apr\u00e8s l'affinage.<\/p>\n

3. Introduire la masse fondue provenant du four statique dans le bo\u00eete de d\u00e9gazage<\/strong>, et proc\u00e9der au d\u00e9gazage \u00e0 l'argon et au raffinage toutes les 1,5 \u00e0 2,5 heures, et retirer les scories toutes les heures.<\/p>\n

4. Introduire la masse fondue provenant du caisson de d\u00e9gazage dans le caisson de filtration afin d'\u00e9liminer les impuret\u00e9s pr\u00e9sentes dans la masse fondue. L'\u00e9tape consistant \u00e0 \u00e9liminer les impuret\u00e9s de la masse fondue comprend \u00e9galement : la mise en place du plaque filtrante en mousse c\u00e9ramique<\/a><\/strong> dans le bo\u00eetier de filtre<\/strong> et en serrant le joint d'\u00e9tanch\u00e9it\u00e9 autour de la plaque filtrante ; pr\u00e9chauffer uniform\u00e9ment le bo\u00eetier filtrant et la plaque filtrante pendant 15 \u00e0 30 minutes afin de les amener \u00e0 une temp\u00e9rature proche de la temp\u00e9rature de fusion. Le pr\u00e9chauffage s'effectue \u00e0 l'aide d'un chauffage \u00e9lectrique ou au gaz.<\/p>\n

5. Verser la mati\u00e8re fondue sur la plaque neutre du bo\u00eete de circulation en fibre d'alumine<\/strong> \u00e0 travers le auge et rigole<\/strong><\/a> pour contr\u00f4ler le niveau de la masse fondue dans le r\u00e9servoir avant. Comprend \u00e9galement :
\nSaupoudrer la poudre de talc dans la boue du r\u00e9servoir d'\u00e9coulement avant, s\u00e9cher et chauffer \u00e0 une temp\u00e9rature comprise entre 400 \u00b0C et 500 \u00b0C ; nettoyer les r\u00e9sidus dans le four statique ; contr\u00f4ler la hauteur du niveau de la masse fondue dans le r\u00e9servoir d'\u00e9coulement avant. La partie inf\u00e9rieure du caisson avant communique avec le fond du canal d'\u00e9coulement du r\u00e9servoir avant par un tube droit ; le caisson avant est muni de protection de louche<\/strong><\/a> \u00c0 la surface du liquide, la barre de guidage de l'\u00e9chelle de la cloche est \u00e9quip\u00e9e d'une \u00e9chelle gradu\u00e9e et d'un manchon coulissant de positionnement, tandis que le flotteur est fix\u00e9 et positionn\u00e9 sur la p\u00e9riph\u00e9rie ext\u00e9rieure. Les manchons coulissants sont reli\u00e9s entre eux, et les manchons coulissants de positionnement sont reli\u00e9s \u00e0 la t\u00eate fluorescente en graphite situ\u00e9e au niveau du tuyau droit, sur la face inf\u00e9rieure du bo\u00eetier avant, par l'interm\u00e9diaire d'un levier.<\/p>\n

6. Le m\u00e9tal en fusion est introduit dans la machine de coul\u00e9e continue et de laminage \u00e0 double cylindre \u00e0 partir du embout de coul\u00e9e en fibre c\u00e9ramique<\/a><\/strong> et coul\u00e9 en continu sous forme de bande.
\nIl existe un \u00e9cart de 2 mm \u00e0 3 mm entre la l\u00e8vre sup\u00e9rieure et la l\u00e8vre inf\u00e9rieure de l'embout de la gaine et de la buse, d'une part, et les cylindres de la machine de coul\u00e9e continue et de laminage \u00e0 double cylindre, d'autre part. Le oreille de roulette<\/strong> est plac\u00e9 aux deux extr\u00e9mit\u00e9s de la l\u00e8vre sup\u00e9rieure et de la l\u00e8vre inf\u00e9rieure de la buse d'alimentation. Afin d'am\u00e9liorer la r\u00e9gularit\u00e9 de l'oreille de la pointe moul\u00e9e, le bord de celle-ci est enduit de poudre de graphite, ce qui permet de r\u00e9soudre le probl\u00e8me des fissures importantes sur le bord de l'\u00e9bauche.<\/p>","protected":false},"excerpt":{"rendered":"

3004 aluminum alloy is used for punching cans, ship decks, food and beverage packaging and other industries. 3004 aluminum alloy punched cans have a high…<\/p>","protected":false},"author":1,"featured_media":5276,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[148,757],"class_list":["post-2578","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminum-alloy-casting","tag-aluminum-strip-continuous-casting-and-rolling"],"yoast_head":"\nAluminum Strip Continuous Casting and Rolling,Aluminum Alloy Casting<\/title>\n<meta name=\"description\" content=\"The process of aluminum strip continuous casting and rolling is: aluminum ingot melting, degassing, filtration, casting, rolling, coiling.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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