{"id":2934,"date":"2020-07-19T09:17:33","date_gmt":"2020-07-19T09:17:33","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=2934"},"modified":"2020-10-19T06:15:11","modified_gmt":"2020-10-19T06:15:11","slug":"foundry-ceramic-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/foundry-ceramic-filter\/","title":{"rendered":"Filtre en c\u00e9ramique pour fonderie"},"content":{"rendered":"

La plaque filtrante en c\u00e9ramique pour fonderie est un produit \u00e9conome en \u00e9nergie et respectueux de l'environnement, largement utilis\u00e9 dans le processus de d\u00e9shydratation des minerais m\u00e9talliques tels que le fer, l'or, l'argent et le cuivre. Elle joue un r\u00f4le essentiel dans les \u00e9conomies d'\u00e9nergie et la r\u00e9duction des \u00e9missions. Dans la plupart des cas, la mati\u00e8re s\u00e8che est g\u00e9n\u00e9ralement retenue par la plaque filtrante en c\u00e9ramique, tandis que le filtrat est \u00e9vacu\u00e9. Cependant, dans certains secteurs sp\u00e9cifiques, tels que certaines industries chimiques, o\u00f9 le filtrat doit \u00eatre conserv\u00e9, les exigences en mati\u00e8re de filtration impos\u00e9es aux plaques en c\u00e9ramique doivent \u00eatre tr\u00e8s \u00e9lev\u00e9es.<\/p>\n

Filtre en c\u00e9ramique pour fonderie<\/h2>\n

La structure de la plaque filtrante en c\u00e9ramique, fabriqu\u00e9e selon le proc\u00e9d\u00e9 traditionnel, se compose des trois parties suivantes :<\/p>\n

Couche superficielle : son \u00e9paisseur est g\u00e9n\u00e9ralement maintenue \u00e0 environ 1 mm. En tant que principale zone de filtration, la pr\u00e9cision de filtration de la plaque filtrante en c\u00e9ramique pour fonderie d\u00e9pend de la taille des pores et de l'\u00e9paisseur de la couche.<\/p>\n

Couche de support : son \u00e9paisseur est g\u00e9n\u00e9ralement maintenue \u00e0 environ 11,5 mm. Afin de renforcer la zone concern\u00e9e, toute la couche superficielle est rehauss\u00e9e, ce qui contribue \u00e9galement \u00e0 am\u00e9liorer la r\u00e9sistance globale de la plaque filtrante en c\u00e9ramique. Cela n'a aucune incidence sur la pr\u00e9cision de filtration des plaques filtrantes en c\u00e9ramique.<\/p>\n

Couche de canalisation d'eau : il s'agit de la couche de canalisation. Elle permet d'acheminer l'eau pour la filtration et le lavage \u00e0 contre-courant.<\/p>\n

\"Filtre<\/p>\n

Dans le processus de production actuel, l\u2019industrie chimique exigeant une grande pr\u00e9cision de filtration et la taille des particules r\u00e9siduelles apr\u00e8s filtration \u00e9tant relativement fine, la plaque en c\u00e9ramique risque facilement de se colmater au cours du processus de production, ce qui affecte gravement sa dur\u00e9e de vie. Cela s\u2019explique principalement par une \u00e9paisseur excessive de la couche de support lors du processus anti-colmatage. Lors du processus de nettoyage \u00e0 contre-courant, l'eau doit traverser la couche de support pour atteindre la couche superficielle, et les particules obstruant cette derni\u00e8re sont \u00e9limin\u00e9es par le nettoyage \u00e0 contre-courant. Si la couche de support est trop \u00e9paisse, cela r\u00e9duit consid\u00e9rablement l'efficacit\u00e9 du nettoyage de la couche superficielle par l'eau de lavage \u00e0 contre-courant.<\/p>\n

Pour r\u00e9soudre ce probl\u00e8me, la meilleure solution actuelle consiste \u00e0 r\u00e9duire l'\u00e9paisseur de la couche d'appui ; toutefois, cette r\u00e9duction d'\u00e9paisseur diminuera la r\u00e9sistance globale de la plaque en c\u00e9ramique. Afin de rem\u00e9dier \u00e0 ce probl\u00e8me, nous proposons de nouvelles id\u00e9es de conception.<\/p>\n

La m\u00e9thode de pr\u00e9paration de plaque filtrante en mousse c\u00e9ramique<\/a> comprend les \u00e9tapes suivantes :<\/p>\n

    \n
  1. Les mati\u00e8res premi\u00e8res sont m\u00e9lang\u00e9es pour pr\u00e9parer la boue de coul\u00e9e et la boue destin\u00e9e \u00e0 la couche de canaux d'\u00e9vacuation d'eau.<\/li>\n
  2. Utiliser un coulis de couche de canalisation d'eau pour pr\u00e9parer l'unit\u00e9 de support.<\/li>\n
  3. Formage dans un moule : la boue de coul\u00e9e est inject\u00e9e dans le moule, et l'\u00e9paisseur de la couche superficielle est contr\u00f4l\u00e9e en fonction du temps d'aspiration de la boue par le moule ; ensuite, l'unit\u00e9 de support pr\u00e9par\u00e9e est plac\u00e9e sur une face de la couche superficielle ; un espace est laiss\u00e9 entre les unit\u00e9s de support adjacentes pour permettre le passage du flux d'eau, et le flux d'eau peut s'\u00e9couler vers la couche superficielle \u00e0 travers cet espace.<\/li>\n
  4. Moulage \u00e0 sec et cuisson.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

    Foundry ceramic filter plate is an energy-saving and environmentally friendly product, which is widely used in the dehydration process of metal ore operations such as…<\/p>","protected":false},"author":1,"featured_media":3840,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[434,433,105,432,431,430,429,428,21,427,426,219,425,424,423,422,421,420,165,419,1475,418,417,416,415,414,413,412,483,411,298,410,409,408,407,406,405],"class_list":["post-2934","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-30-ppi-foam","tag-alumina-ceramic-foam-filter","tag-ceramic-filter-for-foundry","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturer","tag-ceramic-filter-media","tag-ceramic-filtration","tag-ceramic-foam","tag-ceramic-foam-filter","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-manufacturing-process","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-for-casting","tag-ceramic-honeycomb","tag-ceramic-honeycomb-filter","tag-filter-foam-manufacturers","tag-filter-manufacturers-in-india","tag-foam-filter","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-foundry-ceramic-filter","tag-foundry-ceramic-filters","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-honeycomb-filter","tag-honeycomb-filter-material","tag-metal-filter","tag-metal-foam-filter","tag-molten-metal-filter","tag-porous-alumina-plate","tag-porous-ceramic-filter","tag-porous-ceramic-materials","tag-porous-ceramic-plate","tag-ppi-foam","tag-refractory-materials","tag-silicon-carbide-ceramic-foam-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nFoundry 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