{"id":3000,"date":"2020-07-24T05:47:19","date_gmt":"2020-07-24T05:47:19","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3000"},"modified":"2020-10-19T03:56:26","modified_gmt":"2020-10-19T03:56:26","slug":"ceramic-foam-filters-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filters-manufacturing-process\/","title":{"rendered":"Processus de fabrication des filtres en mousse c\u00e9ramique"},"content":{"rendered":"

Le processus de fabrication des filtres en mousse c\u00e9ramique comprend notamment l'ajout d'un agent porog\u00e8ne, le processus de moussage, le proc\u00e9d\u00e9 sol-gel, le frittage des particules solides, le processus d'accumulation des particules et le moulage par injection de gel, etc.<\/p>\n

Processus de fabrication des filtres en mousse c\u00e9ramique<\/h2>\n

Ajout du processus de formation des pores<\/strong><\/p>\n

Le processus d'ajout de l'agent porog\u00e8ne consiste \u00e0 incorporer celui-ci aux ingr\u00e9dients de la poterie, afin qu'il occupe un certain espace dans la masse. Apr\u00e8s le frittage, l'agent porog\u00e8ne forme alors une mousse c\u00e9ramique poreuse \u00e0 partir du substrat. Ce proc\u00e9d\u00e9 permet d'obtenir une structure de mousse c\u00e9ramique poreuse aux formes complexes et vari\u00e9es, mais pr\u00e9sente l'inconv\u00e9nient d'une faible contr\u00f4labilit\u00e9 et d'une distribution in\u00e9gale de la porosit\u00e9.<\/p>\n

Proc\u00e9d\u00e9 de formation de mousse<\/strong><\/p>\n

Le proc\u00e9d\u00e9 de moussage consiste \u00e0 ajouter des substances chimiques organiques ou inorganiques aux composants c\u00e9ramiques, \u00e0 g\u00e9n\u00e9rer des gaz volatils par des r\u00e9actions chimiques, puis \u00e0 les cuire pour obtenir des c\u00e9ramiques poreuses apr\u00e8s s\u00e9chage. L'avantage du proc\u00e9d\u00e9 de moussage r\u00e9side dans la facilit\u00e9 avec laquelle il permet de contr\u00f4ler la forme, la composition et la densit\u00e9 du produit ; il est particuli\u00e8rement adapt\u00e9 \u00e0 la fabrication de mat\u00e9riaux c\u00e9ramiques \u00e0 cellules ferm\u00e9es. Cependant, le proc\u00e9d\u00e9 de fabrication de la c\u00e9ramique expans\u00e9e est complexe et difficile \u00e0 ma\u00eetriser ; de plus, la poudre de c\u00e9ramique expans\u00e9e a tendance \u00e0 s'effriter et contient un grand nombre de cellules ferm\u00e9es, ce qui explique qu'elle soit rarement utilis\u00e9e dans la pratique.<\/p>\n

M\u00e9thode sol-gel<\/strong><\/p>\n

La m\u00e9thode sol-gel, principalement utilis\u00e9e pour la pr\u00e9paration de mat\u00e9riaux c\u00e9ramiques microporeux \u00e0 l'\u00e9chelle nanom\u00e9trique, permet \u00e9galement, gr\u00e2ce \u00e0 un proc\u00e9d\u00e9 optimis\u00e9, d'obtenir des mat\u00e9riaux c\u00e9ramiques alv\u00e9olaires de haute puret\u00e9. L'utilisation de la technologie sol-gel pour la pr\u00e9paration de mousses entra\u00eene une augmentation rapide de la viscosit\u00e9 du syst\u00e8me lors de la conversion du sol en gel, ce qui stabilise les bulles g\u00e9n\u00e9r\u00e9es au d\u00e9but du processus et facilite le moussage. Ce proc\u00e9d\u00e9 permet d'obtenir un film c\u00e9ramique expans\u00e9 pr\u00e9sentant une taille de pores de l'ordre du nanom\u00e8tre et une distribution uniforme des pores, mais la forme du produit est dans une certaine mesure limit\u00e9e.<\/p>\n

Proc\u00e9d\u00e9 de frittage en phase solide<\/strong><\/p>\n

Le proc\u00e9d\u00e9 de frittage en phase solide, qui exploite la facilit\u00e9 de frittage des particules fines. Des particules fines de m\u00eame composition sont ajout\u00e9es \u00e0 l'agr\u00e9gat. \u00c0 une certaine temp\u00e9rature, ces particules fines s'\u00e9vaporent et migrent, puis se frittent et s'assemblent pour former de grosses particules. Elles relient ainsi les grosses particules entre elles. Comme chaque grain cristallin ne s'agr\u00e8ge \u00e0 d'autres particules qu'en quelques points, un grand nombre de trous traversants tridimensionnels se forment dans le corps fritt\u00e9 de filtre en mousse c\u00e9ramique<\/a>.<\/p>\n

\"Processus<\/p>\n

Proc\u00e9d\u00e9 d'extrusion<\/strong><\/p>\n

Le proc\u00e9d\u00e9 d'extrusion est l'une des m\u00e9thodes les plus couramment utilis\u00e9es pour la fabrication de filtres en nid d'abeille en c\u00e9ramique poreuse. Le corps c\u00e9ramique poreux obtenu par ce proc\u00e9d\u00e9 pr\u00e9sente une taille de pores, une forme et une porosit\u00e9 uniformes, et se pr\u00eate \u00e0 la production en s\u00e9rie ; toutefois, il est difficile de fabriquer des produits \u00e0 pores de petite taille. Dans le processus de fabrication, le moulage par extrusion constitue l'\u00e9tape centrale. Ce proc\u00e9d\u00e9 permet de concevoir avec pr\u00e9cision la forme et l'ouverture des alv\u00e9oles en fonction des besoins, mais ne permet pas de former une structure de canaux complexe ni d'obtenir un mat\u00e9riau pr\u00e9sentant des ouvertures plus petites. Par ailleurs, il impose des exigences plus \u00e9lev\u00e9es en mati\u00e8re de mati\u00e8res plastiques.<\/p>\n

Proc\u00e9d\u00e9 d'extrusion<\/strong><\/p>\n

Le processus d'accumulation de particules pour former des pores repose sur l'agr\u00e9gation de particules plus grossi\u00e8res afin de constituer une structure poreuse granulaire homog\u00e8ne. Les particules grossi\u00e8res sont li\u00e9es aux particules fines par un adh\u00e9sif thermofusible et peuvent \u00e9galement \u00eatre utilis\u00e9es en combinaison avec des adh\u00e9sifs thermofusibles. Cette technologie permet d'ajuster la finesse des particules en fonction de la structure poreuse. La porosit\u00e9 du produit est g\u00e9n\u00e9ralement comprise entre 20% et 30%. Des agents porog\u00e8nes, tels que de la poudre ou de l'amidon, sont ajout\u00e9s aux mati\u00e8res premi\u00e8res afin de se volatiliser \u00e0 haute temp\u00e9rature et d'augmenter la porosit\u00e9 jusqu'\u00e0 75%.<\/p>\n

Proc\u00e9d\u00e9 de moulage par injection de gel<\/strong><\/p>\n

Le moulage par injection de gel, qui constitue un nouveau type de proc\u00e9d\u00e9 de moulage largement utilis\u00e9. \u00c0 l'aide de moules non poreux, la suspension c\u00e9ramique se solidifie in situ pour former un corps solidifi\u00e9 gr\u00e2ce \u00e0 la r\u00e9action chimique \u00e0 l'int\u00e9rieur de la suspension ou \u00e0 l'ajout d'une petite quantit\u00e9 d'additifs, ce qui permet d'obtenir un corps cru pr\u00e9sentant une bonne uniformit\u00e9 microscopique et une densit\u00e9 plus \u00e9lev\u00e9e, am\u00e9liorant ainsi la fiabilit\u00e9 de la pi\u00e8ce moul\u00e9e. En tant que nouvelle m\u00e9thode de fabrication de c\u00e9ramiques poreuses, le moussage de la suspension est la technique la plus \u00e9conomique, et le corps vert form\u00e9 par polym\u00e9risation et solidification in situ pr\u00e9sente une structure r\u00e9ticulaire interne et une r\u00e9sistance \u00e9lev\u00e9e.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic Foam Filters Manufacturing Process includes adding pore former process, foaming process, Sol-Gel process, solid particle sintering process, particle accumulation process, Gel injection molding process,…<\/p>","protected":false},"author":1,"featured_media":3012,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20,138],"tags":[4182,811,4123,4183,1702,219,1740,9,4129,425,1732,1735,1712,1741,1742,1731,1714,1456,1727,487,379,1747,1597,4124,1441,1728,1700,1729,1701,241,4130,1710,165,419,1605,1781,1475,418,1737,417],"class_list":["post-3000","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-ceramic-foam-filter-pal","tag-ceramic-foam-filter-plate","tag-ceramic-foam-filter-purchasing","tag-ceramic-foam-filter-pzr","tag-ceramic-foam-filter-supplier","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filter-with-fiber","tag-ceramic-foam-filters","tag-ceramic-foam-filters-applications","tag-ceramic-foam-filters-for-casting","tag-ceramic-foam-filters-for-foundry","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-manufacturing-process","tag-ceramic-foam-filters-producers","tag-ceramic-foam-filters-sizing","tag-ceramic-foam-filters-supplier","tag-ceramic-foam-filtration","tag-ceramic-foundry-filter","tag-ceramic-foundry-filters","tag-cff-filter","tag-cff-filtration-mechanism","tag-deep-bed-filter","tag-filter-foundry","tag-foam-ceramic-casting-filter","tag-foam-ceramic-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filter-plate","tag-foam-ceramic-filters","tag-foam-ceramic-filtration-mechanism","tag-foam-ceramic-material","tag-foam-ceramics","tag-foam-ceramics-applications","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-foam-furnace-filter","tag-foam-furnace-filters","tag-foundry-ceramic-filter","tag-foundry-ceramic-filters","tag-foundry-ceramic-foam-filter","tag-foundry-filters"],"yoast_head":"\nCeramic Foam Filters Manufacturing Process - 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