{"id":3518,"date":"2020-08-09T11:54:07","date_gmt":"2020-08-09T11:54:07","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=3518"},"modified":"2020-08-19T07:32:19","modified_gmt":"2020-08-19T07:32:19","slug":"filter-foundry","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/filter-foundry\/","title":{"rendered":"Filter Foundry"},"content":{"rendered":"

Les premiers essais concluants de filtration en fonderie pour le m\u00e9tal en fusion remontent \u00e0 1978 ; depuis, la technologie de filtration par c\u00e9ramique expans\u00e9e s'est d\u00e9velopp\u00e9e rapidement.<\/p>\n

Filter Foundry<\/h2>\n

Le CFF (Filtre en mousse c\u00e9ramique<\/a>) utilise de la mousse de polyur\u00e9thane comme support, qu\u2019on plonge dans un enrobage compos\u00e9 de poudre c\u00e9ramique, d\u2019un liant, d\u2019un adjuvant de frittage et d\u2019un agent de suspension, avant d\u2019en extraire l\u2019exc\u00e8s d\u2019enrobage. L\u2019enrobage c\u00e9ramique recouvre uniform\u00e9ment la structure du support pour former un corps vert, qui est ensuite cuit et calcin\u00e9 \u00e0 haute temp\u00e9rature. Le filtre en c\u00e9ramique expans\u00e9e se subdivise en deux types : le filtre li\u00e9 et le filtre fritt\u00e9. Le premier repose sur le liant pour agglom\u00e9rer les particules fines de c\u00e9ramique, tandis que le second repose sur le maintien de la chaleur \u00e0 haute temp\u00e9rature pour permettre aux particules fines de c\u00e9ramique pure de se fritter et de se fondre entre elles.<\/p>\n

\"Filter<\/p>\n

Le filtre en c\u00e9ramique alv\u00e9olaire pr\u00e9sente une structure unique en forme de squelette tridimensionnel constitu\u00e9 de mailles courbes interconnect\u00e9es, dont la porosit\u00e9 ouverte peut atteindre 80%-90%, et qui repose sur les trois m\u00e9canismes de filtration et de purification suivants :<\/p>\n

    \n
  1. L'une d'entre elles est l'interception m\u00e9canique.<\/li>\n
  2. Le deuxi\u00e8me est le filtrage des scories, c'est-\u00e0-dire que l\u2019action de rectification du filtre permet de maintenir le courant de fonte en \u00e9tat de pl\u00e9nitude en amont du filtre, ce qui assure un \u00e9coulement laminaire stable de la fonte filtr\u00e9e et att\u00e9nue les r\u00e9actions d\u2019oxydation et d\u2019\u00e9rosion de la fonte. Les inclusions peuvent ainsi remonter facilement \u00e0 la surface et \u00eatre captur\u00e9es, ce qui r\u00e9duit le nombre d\u2019inclusions secondaires en aval du filtre.<\/li>\n
  3. Le troisi\u00e8me principe est celui de l'adsorption en profondeur : les particules fines qui p\u00e9n\u00e8trent dans le filtre sont adsorb\u00e9es sur le squelette ou pi\u00e9g\u00e9es dans les recoins du r\u00e9seau, gr\u00e2ce au contact total avec le r\u00e9seau c\u00e9ramique dont le parcours d'\u00e9coulement est complexe.<\/li>\n<\/ol>\n

    Gr\u00e2ce \u00e0 ces trois types de m\u00e9canismes de purification par filtration, il permet d'\u00e9liminer efficacement les grosses impuret\u00e9s ainsi qu'un grand nombre de petites impuret\u00e9s en suspension, dont la taille peut descendre jusqu'\u00e0 quelques dizaines de microns, pr\u00e9sentes dans le m\u00e9tal liquide. Les r\u00e9sultats des essais montrent que l\u2019efficacit\u00e9 de filtration du filtre en mousse c\u00e9ramique atteint 95%, tandis que celle du filtre \u00e0 fibres double couche n\u2019est que de 67%, ce qui r\u00e9duit consid\u00e9rablement le taux de rebut et le taux de retouches par soudage des pi\u00e8ces moul\u00e9es. De plus, il permet de simplifier le syst\u00e8me de coul\u00e9e, d\u2019am\u00e9liorer la structure m\u00e9tallographique, d\u2019augmenter le rendement et la productivit\u00e9 du processus de moulage, ainsi que d\u2019am\u00e9liorer la qualit\u00e9 interne, les performances fonctionnelles et l\u2019usinabilit\u00e9 de la pi\u00e8ce moul\u00e9e. Par cons\u00e9quent, le filtre en c\u00e9ramique alv\u00e9olaire pr\u00e9sente de bonnes perspectives d\u2019application.<\/p>","protected":false},"excerpt":{"rendered":"

    Filter foundry for molten metal first successful research was in 1978, the technology of foam ceramic filtration has developed rapidly. Filter Foundry The CFF (Ceramic…<\/p>","protected":false},"author":1,"featured_media":3519,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1598,1599,4184,1595,485,1455,1454,1449,1451,432,486,1726,1606,1447,1601,1600,1456,422,1597,1605,418,1448,1453,417,416,412,1452,1604,1450,298,1446,1603,1602,1596,406,1594,405],"class_list":["post-3518","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-20-ppi-filter-foam","tag-30-ppi-filter-foam","tag-alumina-fiber-board","tag-alumina-filter","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-candle-filter","tag-ceramic-disc-filter","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturers","tag-ceramic-filter-manufacturing-process","tag-ceramic-filter-price","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-manufacturer-process","tag-ceramic-foam-filter-manufacturers-india","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-filter-foundry","tag-foam-furnace-filter","tag-foundry-ceramic-filters","tag-foundry-coatings","tag-foundry-filter","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-metal-foam-filter","tag-molten-metal-filtration","tag-open-cell-foam-filter-material","tag-porous-aluminum-plate","tag-porous-ceramic-filter","tag-porous-filter-material","tag-reticulated-foam-filter","tag-sic-ceramic-foam-filter","tag-silicon-carbide-ceramic-filter","tag-silicon-carbide-ceramic-foam-filter","tag-silicon-carbide-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nFilter Foundry for Molten Metal-sales@alalloycasting.com<\/title>\n<meta name=\"description\" content=\"Filter foundry for molten metal first successful research was in 1978, the technology of foam ceramic filtration has developed rapidly.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/fr\/filter-foundry\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Filter Foundry for Molten Metal-sales@alalloycasting.com\" \/>\n<meta property=\"og:description\" content=\"Filter foundry for molten metal first successful research was in 1978, the technology of foam ceramic filtration has developed rapidly.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/fr\/filter-foundry\/\" \/>\n<meta property=\"og:site_name\" content=\"alalloycasting\" 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