{"id":6686,"date":"2020-11-25T09:27:45","date_gmt":"2020-11-25T09:27:45","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6686"},"modified":"2020-11-25T09:27:45","modified_gmt":"2020-11-25T09:27:45","slug":"ceramic-foam-filter-for-aluminum-alloy","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filter-for-aluminum-alloy\/","title":{"rendered":"Filtre en mousse c\u00e9ramique pour alliage d'aluminium"},"content":{"rendered":"

Dans la production de pi\u00e8ces moul\u00e9es en aluminium, le taux de rebut d\u00fb \u00e0 des d\u00e9fauts de coul\u00e9e, tels que les inclusions non m\u00e9talliques, atteint g\u00e9n\u00e9ralement 50% \u00e0 60% du nombre total de rebuts. Les d\u00e9fauts d\u2019inclusion r\u00e9duisent non seulement consid\u00e9rablement les propri\u00e9t\u00e9s m\u00e9caniques des pi\u00e8ces moul\u00e9es, mais ont \u00e9galement un effet n\u00e9faste sur leurs propri\u00e9t\u00e9s d\u2019usinage et leur aspect. La purification des alliages de coul\u00e9e liquides et la r\u00e9duction, voire l\u2019\u00e9limination, des diverses inclusions non m\u00e9talliques constituent sans aucun doute une mesure technique tr\u00e8s importante pour obtenir des pi\u00e8ces moul\u00e9es de haute qualit\u00e9. Depuis les premiers r\u00e9sultats positifs des recherches sur les filtres en mousse c\u00e9ramique pour les alliages d\u2019aluminium en 1978, la technologie des filtres en mousse c\u00e9ramique s\u2019est d\u00e9velopp\u00e9e rapidement. L\u2019utilisation de la technologie des filtres en mousse c\u00e9ramique permet d\u2019atteindre efficacement l\u2019objectif de purification de l\u2019alliage d\u2019aluminium fondu.<\/p>\n

Le filtre en mousse c\u00e9ramique (CFF) destin\u00e9 aux alliages d'aluminium utilise de la mousse de polyur\u00e9thane comme support, qui est plong\u00e9 dans un enrobage compos\u00e9 de poudre c\u00e9ramique, d'un liant, d'un adjuvant de frittage, d'un agent de suspension, etc., puis l'exc\u00e8s d'enrobage est \u00e9limin\u00e9 par pressage. Le rev\u00eatement c\u00e9ramique est appliqu\u00e9 de mani\u00e8re homog\u00e8ne sur la structure de support pour former un corps vert, qui est ensuite s\u00e9ch\u00e9 puis cuit \u00e0 haute temp\u00e9rature.<\/p>\n

Filtres en c\u00e9ramique alv\u00e9ol\u00e9e<\/a> se divisent en deux cat\u00e9gories : les mat\u00e9riaux de type \u00ab liant \u00bb et les mat\u00e9riaux de type \u00ab frittage \u00bb. Les premiers utilisent un liant pour agglom\u00e9rer les particules fines de c\u00e9ramique entre elles, tandis que les seconds recourent au maintien \u00e0 haute temp\u00e9rature pour fritter et fusionner les particules fines de c\u00e9ramique plus pures.<\/p>\n

\"Filtre<\/p>\n

La structure squelettique unique en trois dimensions, constitu\u00e9e d'un maillage de trous courbes interconnect\u00e9s, du filtre en mousse c\u00e9ramique<\/a> ce qui lui conf\u00e8re une porosit\u00e9 ouverte pouvant atteindre 80%-90%, et pr\u00e9sente les trois m\u00e9canismes de filtration et de purification suivants :<\/p>\n

La premi\u00e8re est l'interception m\u00e9canique. La deuxi\u00e8me est l'\u00e9limination des impuret\u00e9s par rectification : l'effet de rectification du filtre remplit le canal situ\u00e9 en amont de celui-ci, ce qui permet \u00e0 l'eau d'aluminium filtr\u00e9e de s'\u00e9couler dans un flux laminaire r\u00e9gulier, att\u00e9nuant ainsi les r\u00e9actions d'oxydation et d'\u00e9rosion de l'eau d'aluminium, ce qui facilite la flottation et la capture des inclusions, r\u00e9duisant ainsi le nombre d\u2019inclusions secondaires en aval du filtre. Le troisi\u00e8me m\u00e9canisme est l\u2019adsorption en profondeur : les petites inclusions qui p\u00e9n\u00e8trent dans le filtre sont adsorb\u00e9es sur la structure ou pi\u00e9g\u00e9es dans les recoins du r\u00e9seau gr\u00e2ce au contact total avec le r\u00e9seau c\u00e9ramique, dont le parcours d\u2019\u00e9coulement est complexe.<\/p>\n

Le filtre en mousse c\u00e9ramique destin\u00e9 aux alliages d'aluminium utilise ces trois m\u00e9canismes de filtration et de purification pour \u00e9liminer efficacement les grosses inclusions ainsi que certaines petites inclusions en suspension, dont la taille peut descendre jusqu'\u00e0 quelques dizaines de microns, pr\u00e9sentes dans le m\u00e9tal en fusion.<\/p>","protected":false},"excerpt":{"rendered":"

In aluminum casting production, the casting rejection rate due to casting defects such as non-metallic inclusions generally reaches 50% 60% of the total number of…<\/p>","protected":false},"author":1,"featured_media":6688,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1778,4128,1455,1774,4523,1451,4131,4132,432,1438,1753,427,219,4129,1597,1729,4130,165,1781,1782,89,655,4526,4525,1452,4522,1780,752],"class_list":["post-6686","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alumina-ceramic-foam-filters","tag-alumina-foam-ceramic-filters","tag-asian-foundry-filters","tag-cast-filters","tag-ceramic-casting-filters","tag-ceramic-disc-filter","tag-ceramic-filter-for-casting","tag-ceramic-filter-for-molten-metal","tag-ceramic-filter-foundry","tag-ceramic-filter-suppliers","tag-ceramic-filters-for-foundry","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-applications","tag-filter-foundry","tag-foam-ceramic-filters","tag-foam-ceramics","tag-foam-filter-manufacturers","tag-foam-furnace-filters","tag-metal-foam-filters","tag-molten-aluminum-filter","tag-molten-aluminum-filtration","tag-molten-aluminum-foam-filter","tag-molten-metal-ceramic-filters","tag-molten-metal-filtration","tag-molten-metal-foam-filters","tag-porous-ceramic-filters","tag-zirconia-ceramic-foam-filter"],"yoast_head":"\nCeramic Foam Filter for Aluminum Alloy Purification<\/title>\n<meta name=\"description\" content=\"The ceramic foam filter (CFF) for aluminum alloy uses polyurethane foam as a carrier and immerses it in a coating made of ceramic powder...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filter-for-aluminum-alloy\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ceramic Foam Filter for Aluminum Alloy Purification\" \/>\n<meta property=\"og:description\" content=\"The ceramic foam filter (CFF) for aluminum alloy uses polyurethane foam as a carrier and immerses it in a coating made of ceramic powder...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filter-for-aluminum-alloy\/\" \/>\n<meta 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