{"id":6805,"date":"2020-12-02T08:38:43","date_gmt":"2020-12-02T08:38:43","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6805"},"modified":"2020-12-02T08:38:43","modified_gmt":"2020-12-02T08:38:43","slug":"ceramic-foam-filters-for-aluminium-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filters-for-aluminium-casting\/","title":{"rendered":"Filtres en mousse c\u00e9ramique pour la coul\u00e9e d'aluminium"},"content":{"rendered":"

La purification du m\u00e9tal en fusion joue un r\u00f4le important dans l'am\u00e9lioration des propri\u00e9t\u00e9s m\u00e9caniques des pi\u00e8ces moul\u00e9es. \u00c0 l'heure actuelle, le dispositif de filtration utilis\u00e9 pour purifier le m\u00e9tal en fusion est principalement constitu\u00e9 de filtres en mousse c\u00e9ramique pour la coul\u00e9e d'aluminium. Ceux-ci permettent d'intercepter efficacement les impuret\u00e9s nocives pr\u00e9sentes dans le m\u00e9tal en fusion, de transformer l'\u00e9coulement turbulent en \u00e9coulement laminaire et d'\u00e9liminer compl\u00e8tement les grosses impuret\u00e9s du m\u00e9tal en fusion. Ils permettent \u00e9galement d\u2019\u00e9liminer les inclusions fines, d\u2019am\u00e9liorer la structure du m\u00e9tal, de r\u00e9duire efficacement la teneur en gaz et en \u00e9l\u00e9ments nocifs dans le m\u00e9tal en fusion, ainsi que de purifier et d\u2019homog\u00e9n\u00e9iser ce dernier.<\/p>\n

Les filtres en mousse c\u00e9ramique destin\u00e9s \u00e0 la coul\u00e9e d\u2019aluminium pr\u00e9sentent de bonnes performances \u00e0 haute temp\u00e9rature ; ils permettent de filtrer l\u2019aluminium en fusion sans alt\u00e9rer l\u2019alliage et poss\u00e8dent une bonne porosit\u00e9 traversante, ce qui leur conf\u00e8re de bonnes capacit\u00e9s de filtration et d\u2019adsorption. Ils permettent de r\u00e9duire la teneur en inclusions d\u2019oxydes et en inclusions de fondants dans la masse fondue. Ils offrent de bons effets de filtration et de purification, ainsi qu\u2019une excellente r\u00e9sistance aux hautes temp\u00e9ratures, une bonne stabilit\u00e9 aux chocs thermiques et une bonne r\u00e9sistance chimique. Par ailleurs, les filtre en mousse c\u00e9ramique<\/a> son proc\u00e9d\u00e9 de fabrication est simple et permet de fabriquer des produits filtrants de plus grandes dimensions.<\/p>\n

Filtres en mousse c\u00e9ramique destin\u00e9s au processus de fabrication de pi\u00e8ces moul\u00e9es en aluminium<\/strong><\/p>\n

La mousse organique est un mat\u00e9riau \u00e0 mailles ouvertes qui permet \u00e0 la p\u00e2te c\u00e9ramique de circuler librement et de s'agglom\u00e9rer, puis qui est cuite pour former un squelette poreux.<\/p>\n

Lorsque le milieu liquide est de l'eau, la mousse organique est hydrophile, ce qui lui permet d'\u00eatre solidement absorb\u00e9e par la boue c\u00e9ramique. La mousse organique est g\u00e9n\u00e9ralement une \u00e9ponge polym\u00e8re obtenue par un proc\u00e9d\u00e9 de moussage. Elle peut \u00eatre compos\u00e9e de polyur\u00e9thane, de chlorure de polyvinyle, de polystyr\u00e8ne, de latex ou de cellulose.<\/p>\n

D\u00e9coupez la mousse organique en blocs d'une certaine taille ou selon d'autres formes souhait\u00e9es. La mousse organique peut \u00eatre pr\u00e9trait\u00e9e avant d'\u00eatre enduite. Par exemple, elle est chauff\u00e9e ou hydrolys\u00e9e afin d'\u00e9liminer le film de surface, ce qui permet de s'assurer que les vides ne sont pas obstru\u00e9s et d'augmenter ainsi la porosit\u00e9. Apr\u00e8s l'hydrolyse, elle est frott\u00e9e \u00e0 plusieurs reprises et lav\u00e9e \u00e0 l'eau, puis s\u00e9ch\u00e9e \u00e0 l'air libre en vue d'une utilisation ult\u00e9rieure.<\/p>\n

\"Filtres<\/p>\n

En r\u00e8gle g\u00e9n\u00e9rale, avant l'impr\u00e9gnation en suspension, la mousse organique doit \u00eatre extrud\u00e9e \u00e0 plusieurs reprises afin d'en \u00e9liminer l'air, puis l'impr\u00e9gnation en suspension est effectu\u00e9e. L'impr\u00e9gnation en suspension peut \u00eatre r\u00e9alis\u00e9e par adsorption atmosph\u00e9rique, par adsorption sous vide, par laminage m\u00e9canique ou par friction manuelle.<\/p>\n

L'impr\u00e9gnation par suspension consiste en une impr\u00e9gnation au rouleau. Par exemple, la suspension pr\u00e9par\u00e9e est appliqu\u00e9e sur l'\u00e9ponge de mousse de polyur\u00e9thane d\u00e9coup\u00e9e \u00e0 l'aide d'un rouleau afin de former au moins un rev\u00eatement r\u00e9fractaire.<\/p>\n

L'impr\u00e9gnation de la suspension peut \u00eatre effectu\u00e9e une, deux fois ou plus. De pr\u00e9f\u00e9rence, l'immersion dans la boue est r\u00e9p\u00e9t\u00e9e plusieurs fois jusqu'\u00e0 ce que l'air interne soit compl\u00e8tement \u00e9limin\u00e9. La mousse organique impr\u00e9gn\u00e9e est extrud\u00e9e afin d'\u00e9liminer l'exc\u00e8s de boue c\u00e9ramique et d'assurer un rev\u00eatement uniforme de la boue sur la structure r\u00e9ticulaire de la mousse ; l'exc\u00e8s de boue est ensuite extrud\u00e9 pour former un corps vert.<\/p>\n

Le corps vert poreux enduit doit \u00eatre s\u00e9ch\u00e9. Le s\u00e9chage peut \u00eatre effectu\u00e9 dans un endroit frais, \u00e0 l'air chaud, par infrarouge ou par micro-ondes. Le mat\u00e9riau enduit est s\u00e9ch\u00e9 \u00e0 une temp\u00e9rature plus \u00e9lev\u00e9e, par exemple entre 100 et 200 \u00b0C, afin d'\u00e9liminer toutes les substances volatiles restantes. La teneur en humidit\u00e9 apr\u00e8s s\u00e9chage est maintenue dans une fourchette de 1%. La temp\u00e9rature de frittage est comprise entre 1 000 et 1 600 \u00b0C. Le frittage est effectu\u00e9 \u00e0 1 300 \u00b0C \u00e0 l'air libre.<\/p>","protected":false},"excerpt":{"rendered":"

The purification of metal liquid plays an important role in improving the mechanical properties of castings. At present, the filtering device used to purify the…<\/p>","protected":false},"author":1,"featured_media":6806,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[7315,7316,7310,7304,7302,7301,7298,7313,7293,7320,7292,7291,7303,7306,7314,7309,7294,7307,7319,7311,7297,7300,7308,7295,7305,7299,7318,7312,7296,7317],"class_list":["post-6805","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-20-ppi-filter-foam-molten-aluminium-filtration","tag-30-ppi-filter-foam-molten-aluminium-filtration","tag-alumina-filter-molten-aluminium-filtration","tag-aluminum-casting-filter-molten-aluminium-filtration","tag-asian-foundry-filters-molten-aluminium-filtration","tag-casting-filter-molten-aluminium-filtration","tag-ceramic-disc-filter-molten-aluminium-filtration","tag-ceramic-filter-foundry-molten-aluminium-filtration","tag-ceramic-filter-molten-aluminium-filtration","tag-ceramic-filter-price-molten-aluminium-filtration","tag-ceramic-foam-filter-molten-aluminium-filtration","tag-ceramic-foam-filters-for-casting-molten-aluminium-filtration","tag-ceramic-foundry-filter-molten-aluminium-filtration","tag-filter-foam-molten-aluminium-filtration","tag-filter-foundry-molten-aluminium-filtration","tag-filter-molten-aluminium-filtration","tag-foam-ceramic-filter-molten-aluminium-filtration","tag-foam-filter-molten-aluminium-filtration","tag-foam-furnace-filter-molten-aluminium-filtration","tag-foundry-ceramic-filters-molten-aluminium-filtration","tag-foundry-coatings-molten-aluminium-filtration","tag-foundry-filter-molten-aluminium-filtration","tag-foundry-filters-molten-aluminium-filtration","tag-lanik-ceramic-foam-filters-molten-aluminium-filtration","tag-metal-foam-filter-molten-aluminium-filtration","tag-molten-metal-filtration-molten-aluminium-filtration","tag-open-cell-foam-filter-material-molten-aluminium-filtration","tag-porous-ceramic-filter-molten-aluminium-filtration","tag-porous-filter-material-molten-aluminium-filtration","tag-reticulated-foam-filter-molten-aluminium-filtration"],"yoast_head":"\nCeramic Foam Filters For Aluminium Casting - 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