{"id":6885,"date":"2020-12-08T03:52:32","date_gmt":"2020-12-08T03:52:32","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=6885"},"modified":"2020-12-08T03:52:32","modified_gmt":"2020-12-08T03:52:32","slug":"foam-ceramic-filters-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/foam-ceramic-filters-manufacturing-process\/","title":{"rendered":"Processus de fabrication des filtres en c\u00e9ramique expans\u00e9e"},"content":{"rendered":"

Le filtre en c\u00e9ramique alv\u00e9olaire est fabriqu\u00e9 selon la technologie de reproduction de mousse, une m\u00e9thode classique de production de mousse c\u00e9ramique utilis\u00e9e comme dispositif de filtration des m\u00e9taux en fusion. Dans le processus de fabrication des filtres en c\u00e9ramique alv\u00e9olaire, la boue c\u00e9ramique est appliqu\u00e9e sur la mousse de polyur\u00e9thane, puis s\u00e9ch\u00e9e et cuite. Au cours de la cuisson, la mousse de polyur\u00e9thane enrobant la c\u00e9ramique s'\u00e9vapore, mais la structure c\u00e9ramique est pr\u00e9serv\u00e9e, formant ainsi une mousse c\u00e9ramique semblable \u00e0 un exosquelette qui pr\u00e9sente des vides \u00e0 l'emplacement o\u00f9 se trouvait auparavant le polyur\u00e9thane. Cette structure correspond essentiellement \u00e0 un r\u00e9seau de piliers reli\u00e9s entre eux, avec des pores autour ou \u00e0 l'int\u00e9rieur de ceux-ci.<\/p>\n

Processus de fabrication des filtres en c\u00e9ramique expans\u00e9e<\/h2>\n

La boue utilis\u00e9e est choisie en fonction du mat\u00e9riau c\u00e9ramique employ\u00e9 dans l'application. Elle doit permettre au produit final de pr\u00e9senter des caract\u00e9ristiques suffisantes et poss\u00e9der une r\u00e9sistance m\u00e9canique suffisante pour supporter des conditions sp\u00e9cifiques de haute temp\u00e9rature. De plus, la boue pr\u00e9sente une fluidit\u00e9 relativement \u00e9lev\u00e9e, et il est pr\u00e9f\u00e9rable que la boue utilis\u00e9e dans le filtre soit compos\u00e9e d\u2019une suspension aqueuse de c\u00e9ramique. G\u00e9n\u00e9ralement, la boue contient de l\u2019eau. Elle peut \u00e9galement contenir des additifs tels que des liants et des tensioactifs.<\/p>\n

La mousse \u00e9lastique est impr\u00e9gn\u00e9e d'une suspension aqueuse de c\u00e9ramique afin de former un rev\u00eatement r\u00e9ticulaire semblable \u00e0 des fibres \u00e0 la surface de la mousse \u00e9lastique, ce qui permet \u00e9galement de combler les cavit\u00e9s. En g\u00e9n\u00e9ral, la mousse est impr\u00e9gn\u00e9e \u00e0 plusieurs reprises de cette suspension, et elle est press\u00e9e entre deux impr\u00e9gnations afin de garantir une impr\u00e9gnation compl\u00e8te.<\/p>\n

\"Processus<\/p>\n

Appuyer sur la mousse impr\u00e9gn\u00e9e pour en extraire 25-75% de la suspension, en conservant la partie formant un r\u00e9seau fibreux qui en a \u00e9t\u00e9 enduite. En fonctionnement continu, la mousse impr\u00e9gn\u00e9e peut \u00eatre pass\u00e9e \u00e0 travers un rouleau pr\u00e9r\u00e9gl\u00e9 afin d\u2019\u00e9vacuer la suspension de la mousse, tout en conservant la quantit\u00e9 souhait\u00e9e d\u2019impr\u00e9gnation. Ce r\u00e9sultat peut \u00e9galement \u00eatre obtenu en pressant simplement la mousse \u00e9lastique \u00e0 la main jusqu\u2019\u00e0 obtenir le degr\u00e9 d\u2019impr\u00e9gnation souhait\u00e9. \u00c0 ce stade, la mousse est encore \u00e9lastique et forme une structure adapt\u00e9e \u00e0 la t\u00e2che de filtration sp\u00e9cifique. Avec les m\u00e9thodes conventionnelles, il est n\u00e9cessaire de maintenir la mousse moul\u00e9e dans une position appropri\u00e9e jusqu\u2019\u00e0 ce que le substrat polym\u00e8re se d\u00e9compose ou que la c\u00e9ramique soit fritt\u00e9e.<\/p>\n

S\u00e9cher la mousse impr\u00e9gn\u00e9e \u00e0 une temp\u00e9rature comprise entre 35 et 700 \u00b0C pendant 2 minutes \u00e0 6 heures. Apr\u00e8s s\u00e9chage, le mat\u00e9riau est chauff\u00e9 \u00e0 haute temp\u00e9rature afin de lier les particules de c\u00e9ramique entre elles pour former un r\u00e9seau fibreux. Le mat\u00e9riau impr\u00e9gn\u00e9 et s\u00e9ch\u00e9 est chauff\u00e9 en deux \u00e9tapes. La premi\u00e8re \u00e9tape consiste \u00e0 chauffer \u00e0 une temp\u00e9rature comprise entre 350 et 700 \u00b0C et \u00e0 maintenir cette temp\u00e9rature pendant 2 minutes \u00e0 6 heures afin de faire br\u00fbler ou se volatiliser le r\u00e9seau de mousse \u00e9lastique. Cette \u00e9tape peut \u00e9videmment faire partie du cycle de s\u00e9chage. La deuxi\u00e8me \u00e9tape consiste \u00e0 chauffer \u00e0 une temp\u00e9rature comprise entre 900 et 1 700 \u00b0C, et \u00e0 maintenir cette temp\u00e9rature pendant une dur\u00e9e de 2 minutes \u00e0 10 heures afin de lier les particules de c\u00e9ramique.<\/p>\n

Le filtre en mousse c\u00e9ramique pour aluminium fondu<\/a> pr\u00e9sente une structure \u00e0 cellules ouvertes, caract\u00e9ris\u00e9e par de nombreuses cavit\u00e9s interconnect\u00e9es entour\u00e9es d'un treillis c\u00e9ramique. En fonction de la structure requise pour un processus particulier de filtration de m\u00e9tal en fusion, la mousse c\u00e9ramique peut pr\u00e9senter n'importe quelle structure souhait\u00e9e.<\/p>","protected":false},"excerpt":{"rendered":"

The foam ceramic filter\u00a0is made by foam replication technology, which is a conventional method of producing ceramic foam used as a molten metal filtering device.…<\/p>","protected":false},"author":1,"featured_media":6887,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[1720,1722,4125,1718,1724,4127,1717,1705,1726,753,1447,1713,811,1702,1735,1712,1731,1714,1727,4124,1441,1728,1700,1701,1710,1605,1475,417,416,341,1723,7288,1719,756,824,1446,754,1596,751,1709],"class_list":["post-6885","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-advanced-ceramic-filter","tag-alumina-ceramic-filter","tag-aluminum-alloy-casting-filter","tag-aluminum-casting-ceramic-foam-filter","tag-casting-ceramic-foam-filter","tag-ceramic-fiber-filters","tag-ceramic-filter-for-aluminum","tag-ceramic-filter-for-molten-aluminum","tag-ceramic-filter-manufacturing-process","tag-ceramic-foam-casting-filter","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-for-aluminum","tag-ceramic-foam-filter-plate","tag-ceramic-foam-filter-supplier","tag-ceramic-foam-filters-manufacturer","tag-ceramic-foam-filters-manufacturing-process","tag-ceramic-foam-filters-supplier","tag-ceramic-foam-filtration","tag-ceramic-foundry-filters","tag-foam-ceramic-casting-filter","tag-foam-ceramic-filter","tag-foam-ceramic-filter-manufacturing-process","tag-foam-ceramic-filter-plate","tag-foam-ceramic-filtration-mechanism","tag-foam-ceramics-applications","tag-foam-furnace-filter","tag-foundry-ceramic-filter","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-molten-aluminum-cff-filter","tag-molten-aluminum-filters","tag-molten-metal-filters-for-metallurgical-industry","tag-molten-metal-foam-filter","tag-porous-ceramic-filtering-technology","tag-porous-ceramics-filtration","tag-porous-filter-material","tag-porous-foam-ceramic-materials","tag-silicon-carbide-ceramic-filter","tag-zirconia-foam-ceramic-filter","tag-zro2-ceramic-foam-filter"],"yoast_head":"\nFoam Ceramic Filters Manufacturing Process - 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