{"id":7081,"date":"2020-12-18T07:00:47","date_gmt":"2020-12-18T07:00:47","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7081"},"modified":"2020-12-22T07:45:52","modified_gmt":"2020-12-22T07:45:52","slug":"ceramic-foam-filters-material","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filters-material\/","title":{"rendered":"Mat\u00e9riau des filtres en mousse c\u00e9ramique"},"content":{"rendered":"

On pr\u00e9pare une suspension aqueuse de filtres en mousse c\u00e9ramique, puis on impr\u00e8gne la mousse avec ce mat\u00e9riau afin d\u2019en recouvrir le maillage et d\u2019en remplir essentiellement les vides. On comprime ensuite le mat\u00e9riau impr\u00e9gn\u00e9 en le faisant passer entre des rouleaux pr\u00e9r\u00e9gl\u00e9s, de mani\u00e8re \u00e0 \u00e9vacuer de pr\u00e9f\u00e9rence environ 80% de la suspension, le reste \u00e9tant r\u00e9parti uniform\u00e9ment dans la mousse, afin que certains pores soient obstru\u00e9s de mani\u00e8re homog\u00e8ne pour augmenter la tortuosit\u00e9. Le mat\u00e9riau en mousse enrob\u00e9 est ensuite s\u00e9ch\u00e9 et chauff\u00e9 ; la mousse organique souple est d\u2019abord br\u00fbl\u00e9e, puis le rev\u00eatement c\u00e9ramique est fritt\u00e9, ce qui permet d\u2019obtenir une mousse c\u00e9ramique fondue comportant une pluralit\u00e9 de vides interconnect\u00e9s entour\u00e9s d\u2019un maillage c\u00e9ramique li\u00e9 ou fondu, et qui pr\u00e9sente une structure alv\u00e9olaire.<\/p>\n

La composition de la suspension c\u00e9ramique aqueuse d\u00e9pend naturellement du mat\u00e9riau c\u00e9ramique requis pour le m\u00e9tal \u00e0 filtrer. Le produit final doit pr\u00e9senter des performances suffisantes pour r\u00e9sister \u00e0 l'\u00e9rosion d'un m\u00e9tal en fusion sp\u00e9cifique et supporter les conditions de temp\u00e9rature \u00e9lev\u00e9es sp\u00e9cifiques utilis\u00e9es. De plus, la suspension doit pr\u00e9senter une fluidit\u00e9 \u00e9lev\u00e9e, et il convient d\u2019utiliser pour le filtre une suspension aqueuse contenant des c\u00e9ramiques. On utilise de pr\u00e9f\u00e9rence un m\u00e9lange d\u2019oxyde d\u2019aluminium et d\u2019oxyde de chrome. Toutefois, ces mat\u00e9riaux peuvent \u00eatre utilis\u00e9s seuls ou en combinaison avec d\u2019autres mat\u00e9riaux c\u00e9ramiques.<\/p>\n

Par ailleurs, d'autres mat\u00e9riaux typiques utilis\u00e9s pour les filtres en mousse c\u00e9ramique comprennent la zircone, la magn\u00e9sie, le dioxyde de titane, le dioxyde de silicium et leurs m\u00e9langes. En r\u00e8gle g\u00e9n\u00e9rale, la suspension contient environ 10 \u00e0 40% d\u2019eau et un ou plusieurs agents rh\u00e9ologiques, liants ou agents de prise \u00e0 l\u2019air. Il a \u00e9t\u00e9 constat\u00e9 que la bentonite est un additif particuli\u00e8rement privil\u00e9gi\u00e9. La bentonite est une argile d\u2019origine naturelle, compos\u00e9e principalement d\u2019aluminium et de silicate, et contenant g\u00e9n\u00e9ralement une certaine quantit\u00e9 de magn\u00e9sium et de fer. Bien entendu, un \u00e9quivalent chimique ou une composition similaire \u00e0 ce mat\u00e9riau peut \u00eatre utilis\u00e9. La fonction principale de la bentonite est de r\u00e9guler la rh\u00e9ologie. La suspension produite gr\u00e2ce \u00e0 la bentonite pr\u00e9sente la thixotropie requise, c\u2019est-\u00e0-dire qu\u2019elle offre une r\u00e9sistance \u00e0 l\u2019\u00e9coulement \u00e0 de faibles vitesses de cisaillement et une fluidit\u00e9 satisfaisante \u00e0 des vitesses de cisaillement \u00e9lev\u00e9es.<\/p>\n

De plus, la bentonite joue un r\u00f4le mineur de prise ou de liaison et conf\u00e8re une limite d'\u00e9lasticit\u00e9 lors de la cuisson du produit final, ce qui permet la formation d'une phase vitreuse. Il convient \u00e9galement d'utiliser un agent de prise \u00e0 l'air qui ne r\u00e9agisse pas de mani\u00e8re significative avec le m\u00e9tal en fusion, tel que l'orthophosphate d'aluminium, l'orthoborate de magn\u00e9sium ou l'hydroxychlorure d'aluminium.<\/p>\n

\"Filtre<\/p>\n

Par ailleurs, une petite quantit\u00e9 de kaolin peut \u00eatre utilis\u00e9e comme liant suppl\u00e9mentaire et agent rh\u00e9ologique, ce qui conf\u00e8re une r\u00e9sistance accrue au produit final et agit de mani\u00e8re similaire \u00e0 la bentonite. Le kaolin est une argile compos\u00e9e principalement d'alumine et de silice. Bien entendu, il est possible d'utiliser un \u00e9quivalent chimique ou un mat\u00e9riau de composition similaire.<\/p>\n

Comme indiqu\u00e9 ci-dessus, la suspension c\u00e9ramique est une suspension aqueuse qui contient une certaine quantit\u00e9 d'eau afin de permettre de contr\u00f4ler sa viscosit\u00e9, ce qui permet d'impr\u00e9gner la mousse de cette suspension et facilite \u00e9galement son utilisation.<\/p>\n

Dans le filtres en mousse c\u00e9ramique<\/a> Dans le cadre de la m\u00e9thode de pr\u00e9paration du mat\u00e9riau, une plaque de mousse de polyur\u00e9thane \u00e0 cellules ouvertes pr\u00e9sentant une taille de pores appropri\u00e9e est immerg\u00e9e dans la suspension c\u00e9ramique. Ce processus dure entre 30 secondes et 1 minute, ou jusqu\u2019\u00e0 ce que les vides de la mousse soient pratiquement remplis de suspension. La plaque de mousse impr\u00e9gn\u00e9e est ensuite retir\u00e9e du bain de suspension et transf\u00e9r\u00e9e vers l'unit\u00e9 d'extrusion. Compte tenu de la thixotropie de la suspension, il est particuli\u00e8rement avantageux de la soumettre \u00e0 des vibrations pendant l\u2019immersion, car la suspension s\u2019\u00e9coule alors facilement pour remplir les vides de la mousse en un temps relativement court sous l\u2019effet du taux de cisaillement \u00e9lev\u00e9 induit par les vibrations. Une fois la vibration arr\u00eat\u00e9e, la boue devient difficile \u00e0 \u00e9couler, de sorte que pratiquement aucune boue ne s\u2019\u00e9coule de la mousse lors de l\u2019op\u00e9ration de transfert qui suit.<\/p>","protected":false},"excerpt":{"rendered":"

An aqueous ceramic slurry of ceramic foam filters is prepared, and the foam is impregnated with the foam material to coat the mesh with it…<\/p>","protected":false},"author":1,"featured_media":7082,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[8012,7999,8015,8016,8011,7997,7994,7995,7998,7988,7989,7987,7996,8014,8013,7993,8000,8001,8003,8002,8004,8009,8005,8008,8006,8010,8007,7990,7992,7991],"class_list":["post-7081","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-ceramic-foam-filters-material-for-alcom-aluminum-malaysia","tag-ceramic-foam-filters-material-for-aluminium-batangan-jakarta","tag-ceramic-foam-filters-material-for-aluminium-malaysia","tag-ceramic-foam-filters-material-for-aluminium-malaysia-supplier","tag-ceramic-foam-filters-material-for-aluminum-malaysia","tag-ceramic-foam-filters-material-for-asahan-aluminium","tag-ceramic-foam-filters-material-for-inalum","tag-ceramic-foam-filters-material-for-inalum-adalah","tag-ceramic-foam-filters-material-for-inalum-indonesia","tag-ceramic-foam-filters-material-for-indonesia-aluminum-ingot","tag-ceramic-foam-filters-material-for-indonesia-aluminum-production","tag-ceramic-foam-filters-material-for-indonesia-aluminum-supplier","tag-ceramic-foam-filters-material-for-indonesia-asahan-aluminium","tag-ceramic-foam-filters-material-for-kamco-aluminum-malaysia","tag-ceramic-foam-filters-material-for-lb-aluminum-malaysia","tag-ceramic-foam-filters-material-for-lme-aluminium","tag-ceramic-foam-filters-material-for-malaysia-aluminium","tag-ceramic-foam-filters-material-for-malaysia-aluminium-alloy","tag-ceramic-foam-filters-material-for-malaysia-aluminium-scrap","tag-ceramic-foam-filters-material-for-malaysia-aluminium-smelter","tag-ceramic-foam-filters-material-for-malaysia-aluminum","tag-ceramic-foam-filters-material-for-malaysia-aluminum-alloy","tag-ceramic-foam-filters-material-for-malaysia-aluminum-company","tag-ceramic-foam-filters-material-for-malaysia-aluminum-foil","tag-ceramic-foam-filters-material-for-malaysia-aluminum-ingot","tag-ceramic-foam-filters-material-for-malaysia-aluminum-manufacturer","tag-ceramic-foam-filters-material-for-malaysia-aluminum-smelter","tag-ceramic-foam-filters-material-for-pt-indonesia-aluminum","tag-ceramic-foam-filters-material-for-pt-indonesia-asahan-aluminium","tag-ceramic-foam-filters-material-for-ykk-indonesia-aluminum"],"yoast_head":"\nCeramic Foam Filters Material Preparation Method<\/title>\n<meta name=\"description\" content=\"In the ceramic foam filters material preparation method, an open-cell polyurethane foam plate is immersed in the ceramic slurry.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filters-material\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ceramic Foam Filters Material Preparation Method\" \/>\n<meta property=\"og:description\" content=\"In the ceramic foam filters material preparation method, an open-cell polyurethane foam plate is immersed in the ceramic slurry.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/fr\/ceramic-foam-filters-material\/\" \/>\n<meta property=\"og:site_name\" content=\"alalloycasting\" 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