{"id":7363,"date":"2021-01-06T07:07:15","date_gmt":"2021-01-06T07:07:15","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7363"},"modified":"2021-01-07T09:07:02","modified_gmt":"2021-01-07T09:07:02","slug":"cff-molten-metal-filter","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/cff-molten-metal-filter\/","title":{"rendered":"Filtre \u00e0 m\u00e9tal en fusion CFF"},"content":{"rendered":"

Le filtre en mousse c\u00e9ramique CFF \u00e9limine les petites inclusions pr\u00e9sentes dans le m\u00e9tal en fusion, tel que l'aluminium fondu, par filtration. Le mat\u00e9riau g\u00e9n\u00e9ralement utilis\u00e9 pour ce type de filtre est une c\u00e9ramique poreuse, commun\u00e9ment appel\u00e9e CFF (Ceramic Foam Filter). Ces filtres CFF ne sont pas facilement impr\u00e9gn\u00e9s par le m\u00e9tal en fusion et, comme ces mat\u00e9riaux poss\u00e8dent des pores relativement fins, il est tr\u00e8s difficile de faire d\u00e9marrer l'\u00e9coulement du m\u00e9tal \u00e0 travers le filtre. C'est pourquoi le caisson du filtre CFF g\u00e9n\u00e8re, par gravit\u00e9, une hauteur de pression suffisante pour forcer le m\u00e9tal \u00e0 traverser le filtre.<\/p>\n

Les ch\u00e2ssis CFF fonctionnent selon diff\u00e9rents principes, avec des \u00e9quipements et des m\u00e9thodes vari\u00e9s. En utilisant une faible pression pour soulever le m\u00e9tal dans le ch\u00e2ssis de filtration, il est possible d'\u00e9viter toute perte de m\u00e9tal une fois la coul\u00e9e termin\u00e9e. Il est con\u00e7u comme un ch\u00e2ssis CFF double, mais peut \u00e9galement \u00eatre utilis\u00e9 comme ch\u00e2ssis CFF simple (ou comme ch\u00e2ssis \u00e0 trois compartiments ou ch\u00e2ssis double).<\/p>\n

\u00c9quipements de filtration des m\u00e9taux en fusion CFF<\/h2>\n

Le CFF filtre pour m\u00e9tal en fusion<\/a>\u00a0L'\u00e9quipement comprend une enveloppe m\u00e9tallique et un caisson d'isolation thermique interne constitu\u00e9 de mat\u00e9riaux isolants r\u00e9sistants \u00e0 la chaleur et de mat\u00e9riaux r\u00e9fractaires. Un couvercle amovible est pr\u00e9vu sur le dessus du r\u00e9cipient afin de maintenir celui-ci herm\u00e9tique pendant le fonctionnement. Le r\u00e9cipient comporte une entr\u00e9e destin\u00e9e \u00e0 recevoir le m\u00e9tal provenant du r\u00e9servoir d\u2019alimentation en m\u00e9tal, ainsi qu\u2019une cavit\u00e9 de sortie dot\u00e9e d\u2019un orifice de sortie, dans laquelle est install\u00e9 le filtre CFF.<\/p>\n

\"Filtre<\/p>\n

La chambre d'entr\u00e9e et la chambre de sortie sont dispos\u00e9es c\u00f4te \u00e0 c\u00f4te dans le r\u00e9servoir et sont s\u00e9par\u00e9es par une cloison horizontale pr\u00e9d\u00e9termin\u00e9e s'\u00e9tendant vers le haut depuis le fond du r\u00e9servoir jusqu'\u00e0 une certaine hauteur \u00e0 l'int\u00e9rieur de celui-ci. Le r\u00e9cipient est reli\u00e9 en parall\u00e8le au r\u00e9servoir d\u2019alimentation en m\u00e9tal par des tuyaux transversaux courts, dispos\u00e9s respectivement entre l\u2019entr\u00e9e et la sortie du r\u00e9cipient et du r\u00e9servoir d\u2019alimentation en m\u00e9tal. Afin de r\u00e9guler le d\u00e9bit de m\u00e9tal dans le r\u00e9servoir d\u2019alimentation en m\u00e9tal, deux barrages sont install\u00e9s dans ce dernier : l\u2019un est situ\u00e9 en aval de la sortie du conteneur, et l\u2019autre se trouve dans le r\u00e9servoir, entre l\u2019entr\u00e9e et la sortie.<\/p>\n

Le dispositif fonctionne de la mani\u00e8re suivante : lorsque le m\u00e9tal est lib\u00e9r\u00e9 du four, le clapet situ\u00e9 en aval de la cuve se ferme, tandis que celui situ\u00e9 entre l'entr\u00e9e et la sortie s'ouvre. D\u00e8s que le niveau du m\u00e9tal en fusion dans la goulotte d\u00e9passe celui de l'entr\u00e9e et de la sortie, l'\u00e9jecteur commence \u00e0 \u00e9vacuer l'air du r\u00e9cipient, ce qui fait remonter le m\u00e9tal dans les chambres d'entr\u00e9e et de sortie. Le m\u00e9tal s'arr\u00eate au fond du filtre situ\u00e9 dans la chambre de sortie, car il p\u00e9n\u00e8tre dans le filtre \u00e0 petits trous, ce qui cr\u00e9e une r\u00e9sistance.<\/p>\n

Dans la chambre d'admission, le niveau du m\u00e9tal continuera \u00e0 monter \u00e0 mesure que la d\u00e9pression s'accentue. Lorsque la diff\u00e9rence de hauteur entre le fond du filtre et le m\u00e9tal pr\u00e9sent dans la chambre d'admission atteindra un certain niveau, la pression au fond du filtre sera suffisamment \u00e9lev\u00e9e pour d\u00e9clencher le fonctionnement du filtre. La pression de perfusion maximale pouvant \u00eatre obtenue avec cette solution correspondra \u00e0 la diff\u00e9rence de hauteur entre le fond du filtre et le sommet de la cloison. Afin d\u2019emp\u00eacher le filtre de flotter lorsque la pression au fond de celui-ci augmente, un dispositif de serrage est install\u00e9 pour maintenir le filtre enfonc\u00e9.<\/p>\n

Une fois l'op\u00e9ration de remplissage termin\u00e9e, la d\u00e9pression diminue et, en cons\u00e9quence, le niveau de m\u00e9tal dans la cuve s'\u00e9l\u00e8ve au-dessus de la cloison, comme le montre la figure. \u00c0 ce moment-l\u00e0, le clapet situ\u00e9 entre l'entr\u00e9e et la sortie se ferme, tandis que celui situ\u00e9 en aval de la cuve s'ouvre. Le m\u00e9tal est alors pouss\u00e9 \u00e0 travers l\u2019entr\u00e9e situ\u00e9e au-dessus de la cloison, puis \u00e0 travers le filtre, avant de sortir par la sortie. Lorsque la coul\u00e9e est presque termin\u00e9e, le niveau de m\u00e9tal dans le r\u00e9cipient diminue progressivement gr\u00e2ce \u00e0 la r\u00e9duction de la d\u00e9pression, et le m\u00e9tal est finalement \u00e9vacu\u00e9 dans la goulotte.<\/p>","protected":false},"excerpt":{"rendered":"

The CFF ceramic foam filter removes small inclusions from molten metal such as molten aluminum by filtering. The typical material used for this type of…<\/p>","protected":false},"author":1,"featured_media":7364,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[138],"tags":[433,485,1455,1454,1451,104,105,1440,486,1438,21,1447,427,1439,426,219,425,1456,422,1441,165,1448,1453,416,1444,412,1452,1446,406],"class_list":["post-7363","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alumina-ceramic-foam-filter","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-disc-filter","tag-ceramic-filter","tag-ceramic-filter-for-foundry","tag-ceramic-filter-malaysia","tag-ceramic-filter-manufacturers","tag-ceramic-filter-suppliers","tag-ceramic-foam-filter","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-manufacturers-in-india","tag-ceramic-foam-filter-manufacturing-process","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-for-casting","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-foam-ceramic-filter","tag-foam-filter-manufacturers","tag-foundry-coatings","tag-foundry-filter","tag-honeycomb-ceramic-filter","tag-lanik-ceramic-foam-filters","tag-metal-foam-filter","tag-molten-metal-filtration","tag-porous-filter-material","tag-silicon-carbide-ceramic-foam-filter"],"yoast_head":"\nCFF Molten Metal Filter -sales@alalloycasting.com<\/title>\n<meta name=\"description\" content=\"The CFF ceramic foam filter removes small inclusions from molten metal such as molten aluminum by filtering. 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