{"id":7681,"date":"2021-01-21T08:44:11","date_gmt":"2021-01-21T08:44:11","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7681"},"modified":"2021-01-22T09:26:46","modified_gmt":"2021-01-22T09:26:46","slug":"molten-al-filters","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/molten-al-filters\/","title":{"rendered":"Filtres \u00e0 aluminium fondu"},"content":{"rendered":"

L'efficacit\u00e9 de filtration des filtres en mousse c\u00e9ramique destin\u00e9s \u00e0 \u00e9liminer les inclusions de l'aluminium fondu d\u00e9pend principalement de la rugosit\u00e9 des ouvertures form\u00e9es dans l'\u00e9l\u00e9ment \u00e0 mailles agr\u00e9g\u00e9es et de la configuration de cet \u00e9l\u00e9ment. Par cons\u00e9quent, notamment pour \u00e9liminer les fines particules d\u2019inclusions d\u2019environ 10 \u00e0 25 \u03bcm, l\u2019\u00e9l\u00e9ment \u00e0 mailles agr\u00e9g\u00e9es doit comporter au moins 2 mailles par pouce lin\u00e9aire.<\/p>\n

Fabrication de filtres en aluminium fondu<\/strong><\/p>\n

Pour fabriquer les filtres pour aluminium fondu, des agr\u00e9gats tels que des mat\u00e9riaux c\u00e9ramiques sont mis en forme pour obtenir une structure r\u00e9ticulaire, puis cuits afin d'obtenir un \u00e9l\u00e9ment r\u00e9ticulaire \u00e0 base d'agr\u00e9gats. Ensuite, cet \u00e9l\u00e9ment maill\u00e9 est impr\u00e9gn\u00e9 d\u2019un ou plusieurs des compos\u00e9s de rev\u00eatement susmentionn\u00e9s afin d\u2019en recouvrir la surface. Lorsqu\u2019un adh\u00e9sif est utilis\u00e9, l\u2019\u00e9l\u00e9ment maill\u00e9 est impr\u00e9gn\u00e9 successivement de l\u2019adh\u00e9sif puis du compos\u00e9 de rev\u00eatement. Il peut \u00e9galement \u00eatre impr\u00e9gn\u00e9 d\u2019un m\u00e9lange de compos\u00e9 de rev\u00eatement et de liant.<\/p>\n

Quoi qu'il en soit, en raison des propri\u00e9t\u00e9s physiques intrins\u00e8ques du compos\u00e9 de rev\u00eatement et de l'adh\u00e9sif, le mat\u00e9riau d'impr\u00e9gnation utilis\u00e9 pour impr\u00e9gner l'\u00e9l\u00e9ment maill\u00e9 pr\u00e9sente une viscosit\u00e9 relativement \u00e9lev\u00e9e. Plus la viscosit\u00e9 du mat\u00e9riau d'impr\u00e9gnation est \u00e9lev\u00e9e et plus le maillage de l'\u00e9l\u00e9ment maill\u00e9 agr\u00e9g\u00e9 est fin, plus le processus de rev\u00eatement devient difficile.<\/p>\n

En effet, il est notamment n\u00e9cessaire de recouvrir enti\u00e8rement non seulement la surface ext\u00e9rieure de l'\u00e9l\u00e9ment maill\u00e9, mais aussi la surface int\u00e9rieure de son ouverture (trou). M\u00eame si ces surfaces sont situ\u00e9es au centre de l'\u00e9l\u00e9ment maill\u00e9, il est impossible de recouvrir enti\u00e8rement toute la surface de cet \u00e9l\u00e9ment.<\/p>\n

\"\"<\/p>\n

Par cons\u00e9quent, lorsque la composition de rev\u00eatement classique est appliqu\u00e9e sur le filtre en mousse c\u00e9ramique d\u2019Al fondu, l\u2019efficacit\u00e9 du rev\u00eatement par rapport \u00e0 la surface totale de l\u2019\u00e9l\u00e9ment maill\u00e9 est faible, de sorte que le filtre interne pr\u00e9sente une faible efficacit\u00e9 pour \u00e9liminer les impuret\u00e9s dans chaque unit\u00e9 de filtration. Cette faible efficacit\u00e9 d\u2019\u00e9limination peut emp\u00eacher le filtre interne d\u2019\u00eatre utilis\u00e9 dans le filtration de l'aluminium fondu<\/a>.<\/p>\n

Lorsque l'\u00e9l\u00e9ment en forme de filet agr\u00e9g\u00e9 est recouvert de carbonate de silicate de sodium pour former un filtre interne, le filtre ainsi obtenu pr\u00e9sente l'avantage de pouvoir \u00eatre enroul\u00e9 m\u00eame sans utiliser d'adh\u00e9sif. Le silicate est directement appliqu\u00e9 sur la surface de l'\u00e9l\u00e9ment maill\u00e9 afin d'assurer une adh\u00e9rence solide entre le compos\u00e9 de rev\u00eatement et la surface de l'\u00e9l\u00e9ment maill\u00e9, ce qui lui permet de r\u00e9sister \u00e0 la r\u00e9sistance aux chocs et \u00e0 la force d'adh\u00e9rence du flux d'aluminium fondu. M\u00eame lorsque l'\u00e9l\u00e9ment maill\u00e9 comporte deux mailles ou plus par pouce lin\u00e9aire, un compos\u00e9 tel que le silicate de sodium peut \u00eatre appliqu\u00e9 de mani\u00e8re suffisante. De plus, gr\u00e2ce au centre de la surface interne de l\u2019ouverture form\u00e9e sur l\u2019\u00e9l\u00e9ment en treillis agr\u00e9g\u00e9 ou au centre de l\u2019ensemble de la surface de cet \u00e9l\u00e9ment, le taux d\u2019\u00e9limination des inclusions par unit\u00e9 de volume de filtre et par unit\u00e9 de poids du filtre augmente. En particulier, les filtres en mousse c\u00e9ramique \u00e0 base d\u2019aluminium fondu peuvent am\u00e9liorer de mani\u00e8re significative le taux d\u2019\u00e9limination des particules d\u2019inclusions fines d\u2019environ 10 \u00e0 25 \u03bcm.<\/p>","protected":false},"excerpt":{"rendered":"

The filtering efficiency of ceramic foam molten Al filters to remove inclusions from molten aluminum mainly depends on the roughness of the openings formed in…<\/p>","protected":false},"author":1,"featured_media":7682,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[8857,9,8861,8859,8864,8863,417,8854,8862,8858,8856,8855,8860],"class_list":["post-7681","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-ceramic-foam-and-bonded-particle-filters-for-all-molten-metal-foundry-applications","tag-ceramic-foam-filters","tag-ceramic-foam-filters-for-ferrous-and-non-ferrous-alloys","tag-ceramic-foam-filters-for-ferrous-foundries","tag-fiberglass-filters","tag-filter-baskets-in-any-shape-and-dimension-for-smelters-and-foundries","tag-foundry-filters","tag-manufacture-of-ceramic-filters","tag-manufacturer-of-fiber-glass-filter-fabrics-for-molten-aluminium-filtration","tag-reticulated-ceramic-foam-filter-technology-to-aluminum-producers","tag-tin-plate-and-wire-mesh-filters","tag-vertical-gate-filters-for-aluminum-die","tag-wire-mesh-filters"],"yoast_head":"\nMolten 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