{"id":7743,"date":"2021-01-28T03:49:57","date_gmt":"2021-01-28T03:49:57","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=7743"},"modified":"2021-05-06T03:28:04","modified_gmt":"2021-05-06T03:28:04","slug":"feed-tip-for-continuous-caster","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/feed-tip-for-continuous-caster\/","title":{"rendered":"Conseil d'alimentation pour une machine de coul\u00e9e continue"},"content":{"rendered":"

L'embout d'alimentation en m\u00e9tal fondu pour une machine de coul\u00e9e continue est constitu\u00e9 d'une paire d'\u00e9l\u00e9ments r\u00e9fractaires sensiblement rectangulaires, chacun comportant une partie de bord aval et une partie de bord amont, et chaque \u00e9l\u00e9ment \u00e9tant form\u00e9 d'un matelas de fibres r\u00e9fractaires solidement assembl\u00e9. La fibre r\u00e9fractaire est comprim\u00e9e pr\u00e8s de la partie de bord aval pour atteindre une densit\u00e9 sup\u00e9rieure \u00e0 celle de la partie amont de l'\u00e9l\u00e9ment.<\/p>\n

Un dispositif situ\u00e9 \u00e0 proximit\u00e9 de la partie amont sert \u00e0 \u00e9carter les deux \u00e9l\u00e9ments l'un de l'autre afin de former un interstice d'alimentation en m\u00e9tal entre eux, et \u00e0 permettre au m\u00e9tal en fusion de p\u00e9n\u00e9trer dans cet interstice pour s'\u00e9couler vers la partie bordure aval. Parmi ces \u00e9l\u00e9ments, la conductivit\u00e9 thermique du feutre en fibres r\u00e9fractaires augmente progressivement de la partie amont vers la partie bordure aval.<\/p>\n

Buse d'alimentation en m\u00e9tal en fusion pour machine de coul\u00e9e continue<\/h2>\n

Depuis de nombreuses ann\u00e9es, la coul\u00e9e continue de l\u2019aluminium est r\u00e9alis\u00e9e \u00e0 l\u2019aide de machines de coul\u00e9e continue dans le cadre d\u2019op\u00e9rations \u00e0 l\u2019\u00e9chelle industrielle. Ce type de machine de coul\u00e9e continue comprend une paire de cylindres rotatifs refroidis \u00e0 l\u2019eau. Par exemple, l\u2019aluminium fondu est introduit dans la ligne de contact des cylindres, juste avant la ligne la plus proche des deux cylindres. Au contact des rouleaux, la chaleur est rapidement extraite du m\u00e9tal en fusion, et la solidification se produit avant que le m\u00e9tal n'atteigne la ligne la plus proche des deux rouleaux. Un retrait thermique important de l'\u00e9paisseur de la plaque d'aluminium form\u00e9e s'est produit entre les rouleaux, ce qui a entra\u00een\u00e9 la recristallisation de la plaque d'aluminium.<\/p>\n

\u00c0 l'aide de la conseils sur les roulettes<\/a> Elle permet de couler en continu des plaques d'aluminium de plusieurs m\u00e8tres de large et d'environ un centim\u00e8tre d'\u00e9paisseur \u00e0 une vitesse sup\u00e9rieure \u00e0 un m\u00e8tre par minute pendant plusieurs jours. Un aspect important de cette machine de coul\u00e9e continue r\u00e9side dans la structure utilis\u00e9e pour acheminer le m\u00e9tal en fusion vers la ligne de contact des cylindres.<\/p>\n

\"Conseil<\/p>\n

Alimenter le mat\u00e9riau de remplissage<\/strong><\/p>\n

Une embout d'alimentation en m\u00e9tal fondu relativement satisfaisant a \u00e9t\u00e9 fabriqu\u00e9 \u00e0 partir d'une composition isolante constitu\u00e9e d'un composite de fibres d'amiante et de particules d'argile. Bien que ce mat\u00e9riau soit facile \u00e0 mettre en forme et r\u00e9sistant \u00e0 l'aluminium fondu, entre autres, il pr\u00e9sente des inconv\u00e9nients \u00e9vidents. L'un des principaux probl\u00e8mes li\u00e9s \u00e0 ce mat\u00e9riau est la pr\u00e9sence d'amiante, substance consid\u00e9r\u00e9e comme canc\u00e9rig\u00e8ne.<\/p>\n

Ce probl\u00e8me se pose tout particuli\u00e8rement pour ce mat\u00e9riau utilis\u00e9 dans la fabrication des buses d'alimentation en m\u00e9tal fondu destin\u00e9es aux machines de coul\u00e9e continue, car, dans la pratique, il a d\u00e9j\u00e0 \u00e9t\u00e9 usin\u00e9 pour obtenir la g\u00e9om\u00e9trie requise. L'usinage g\u00e9n\u00e8re de nombreuses particules qui pr\u00e9sentent un danger tr\u00e8s \u00e9lev\u00e9 lorsqu'elles sont dispers\u00e9es dans l'air. Des syst\u00e8mes co\u00fbteux de d\u00e9poussi\u00e9rage et de recyclage sont indispensables pour le traitement des mat\u00e9riaux contenant de l'amiante.<\/p>\n

Les mat\u00e9riaux actuellement utilis\u00e9s pour les embouts d\u2019alimentation sont \u00e9galement assez fragiles et ont pos\u00e9 des probl\u00e8mes en raison de dommages accidentels. L\u2019humidit\u00e9 nuit consid\u00e9rablement \u00e0 la r\u00e9sistance des mat\u00e9riaux composites \u00e0 base d\u2019amiante et d\u2019argile, et aggrave les probl\u00e8mes de fracture. Les cylindres \u00e9tant refroidis \u00e0 l'eau, de l'humidit\u00e9 est g\u00e9n\u00e9ralement pr\u00e9sente \u00e0 proximit\u00e9 de la machine de coul\u00e9e continue, et il arrive parfois que des compos\u00e9s issus de la suspension aqueuse se d\u00e9posent \u00e0 la surface des cylindres. Dans un environnement humide, l'humidit\u00e9 se condense sur les cylindres et entre en contact avec la t\u00eate d'alimentation en m\u00e9tal en fusion.<\/p>\n

En r\u00e8gle g\u00e9n\u00e9rale, la buse d'alimentation en m\u00e9tal fondu, fabriqu\u00e9e \u00e0 partir d'un m\u00e9lange d'argile et d'amiante, ne peut \u00eatre utilis\u00e9e qu'une seule fois sur la machine de coul\u00e9e continue. Lors des op\u00e9rations de nettoyage et de r\u00e9paration men\u00e9es au d\u00e9but d'un nouveau cycle d'exploitation, ce type de buse d'alimentation subit tr\u00e8s souvent des dommages et doit donc \u00eatre remplac\u00e9 r\u00e9guli\u00e8rement.<\/p>\n

De plus, en raison de la fragilit\u00e9 du mat\u00e9riau, cette pointe d\u2019alimentation est con\u00e7ue pour pr\u00e9senter l\u2019\u00e9paisseur de mat\u00e9riau la plus importante possible afin de maximiser la r\u00e9sistance au niveau du bord amont fin de la pointe, situ\u00e9 entre les rouleaux. Par cons\u00e9quent, la surface ext\u00e9rieure de la t\u00eate d\u2019alimentation de la machine de coul\u00e9e continue pr\u00e9sente g\u00e9n\u00e9ralement un rayon \u00e9troitement parall\u00e8le au rayon du rouleau de la machine de coul\u00e9e parall\u00e8le. Cela aggrave le probl\u00e8me du contact de l\u2019humidit\u00e9 avec la pointe d\u2019alimentation et peut \u00e9galement entra\u00eener l\u2019accumulation de copeaux d\u2019oxyde et d\u2019autres d\u00e9bris entre la pointe d\u2019alimentation et le rouleau. En raison de la courbure de la surface de la pointe d\u2019alimentation, la pr\u00e9sence de tels d\u00e9bris n\u2019est pas facilement d\u00e9tect\u00e9e et peut entra\u00eener des d\u00e9fauts dans la t\u00f4le form\u00e9e par la machine de coul\u00e9e continue.<\/p>\n

Pour des raisons similaires, la surface interne de la buse d\u2019alimentation d\u2019une machine de coul\u00e9e continue est constitu\u00e9e de surfaces parall\u00e8les reli\u00e9es par des pentes raides. Par cons\u00e9quent, la largeur de l\u2019interstice entre les surfaces internes par lequel s\u2019\u00e9coule le m\u00e9tal en fusion pr\u00e9sente une variation relativement rapide de la section transversale. Cela entra\u00eene des variations rapides de la vitesse du m\u00e9tal en fusion, et les variations de forme de la surface interne peuvent cr\u00e9er des zones d\u2019accumulation temporaire d\u2019oxydes et d\u2019autres d\u00e9bris, qui se disperseront par intermittence et provoqueront des d\u00e9fauts dans les t\u00f4les minces produites par la machine de coul\u00e9e continue.<\/p>\n

Il est donc souhaitable de disposer d'une buse d'alimentation en m\u00e9tal fondu pour une machine de coul\u00e9e continue, pr\u00e9sentant une r\u00e9sistance am\u00e9lior\u00e9e et facile \u00e0 fabriquer. L'embout doit \u00eatre exempt d'amiante, source de risques pour la sant\u00e9, et relativement insensible \u00e0 la d\u00e9gradation due \u00e0 l'humidit\u00e9. Il est souhaitable que la t\u00eate d\u2019alimentation pr\u00e9sente un profil lisse et continu afin de minimiser les d\u00e9fauts de la t\u00f4le produite par la machine de coul\u00e9e continue et d\u2019\u00e9viter toute discontinuit\u00e9 dans les performances de la t\u00eate d\u2019alimentation. De pr\u00e9f\u00e9rence, l\u2019embout d\u2019alimentation en m\u00e9tal en fusion devrait pouvoir \u00eatre utilis\u00e9 pendant plusieurs cycles de la machine de coul\u00e9e continue.<\/p>","protected":false},"excerpt":{"rendered":"

The molten metal feed tip for continuous caster is a pair of substantially rectangular refractory members, each having a downstream edge portion and an upstream…<\/p>","protected":false},"author":1,"featured_media":7744,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[9538,9536,9537,9548,9540,9544,9546,9539,9545,9547,9542,9543,9541,9560,9562,9558,9559,9561,9552,9550,9554,9553,9551,9549,9557,9556,9555,9563],"class_list":["post-7743","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-continuous-caster-tip-for-dubai-aluminium-career","tag-continuous-caster-tip-for-dubai-aluminium-jobs-2017","tag-continuous-caster-tip-for-dubai-aluminium-scrap-prices","tag-continuous-caster-tip-for-dubai-aluminum-agency-in-the-philippines","tag-continuous-caster-tip-for-dubai-aluminum-careers","tag-continuous-caster-tip-for-dubai-aluminum-co","tag-continuous-caster-tip-for-dubai-aluminum-co-dubal","tag-continuous-caster-tip-for-dubai-aluminum-company","tag-continuous-caster-tip-for-dubai-aluminum-company-contact-number","tag-continuous-caster-tip-for-dubai-aluminum-company-vacancies","tag-continuous-caster-tip-for-dubai-aluminum-job-vacancies","tag-continuous-caster-tip-for-dubai-aluminum-pjsc","tag-continuous-caster-tip-for-dubai-aluminum-v-salaam","tag-continuous-caster-tip-for-dubal-aluminium-dubai","tag-continuous-caster-tip-for-dubal-aluminium-jebel-ali","tag-continuous-caster-tip-for-dubal-aluminium-job-vacancies-2018","tag-continuous-caster-tip-for-dubal-aluminium-jobs","tag-continuous-caster-tip-for-dubal-aluminium-website","tag-continuous-caster-tip-for-dubal-aluminum-agency","tag-continuous-caster-tip-for-dubal-aluminum-careers","tag-continuous-caster-tip-for-dubal-aluminum-company-ltd","tag-continuous-caster-tip-for-dubal-aluminum-job-vacancies","tag-continuous-caster-tip-for-dubal-aluminum-jobs","tag-continuous-caster-tip-for-dubal-aluminum-jobs-2015","tag-continuous-caster-tip-for-dubal-aluminum-map","tag-continuous-caster-tip-for-dubal-aluminum-smelter","tag-continuous-caster-tip-for-dubal-aluminum-uae","tag-continuous-caster-tip-for-dubal-america-inc"],"yoast_head":"\nFeed 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