{"id":8038,"date":"2021-03-11T09:26:46","date_gmt":"2021-03-11T09:26:46","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=8038"},"modified":"2021-03-11T09:26:46","modified_gmt":"2021-03-11T09:26:46","slug":"aluminum-automatic-casting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/aluminum-automatic-casting-process\/","title":{"rendered":"Proc\u00e9d\u00e9 de moulage automatique de l'aluminium"},"content":{"rendered":"

Le proc\u00e9d\u00e9 de coul\u00e9e automatique de l'aluminium garantit la reproductibilit\u00e9 du processus de coul\u00e9e et de la qualit\u00e9 des lingots, ce qui assure la stabilit\u00e9 de la qualit\u00e9 des produits en aluminium.<\/p>\n

Le niveau de liquide dans le moule de coul\u00e9e semi-automatique est contr\u00f4l\u00e9 \u00e0 l'aide de l'entonnoir \u00e0 flotteur situ\u00e9 \u00e0 l'orifice inf\u00e9rieur du tube de guidage de l'aluminium en fusion de la goulotte de distribution et du syst\u00e8me \u00e0 levier m\u00e9canique du bou\u00e9e<\/a> et le bouchon<\/a> pour r\u00e9gler le d\u00e9bit afin de contr\u00f4ler le niveau de liquide. Le niveau de liquide est d\u00e9termin\u00e9 par l'op\u00e9rateur et peut varier. Le niveau de liquide dans le cristalliseur automatique est mesur\u00e9 \u00e0 l'aide d'un dispositif de mesure laser et son r\u00e9glage automatique syst\u00e8me de r\u00e9gulation du d\u00e9bit<\/a>. La variation du niveau de liquide est tr\u00e8s faible et peut se situer dans une fourchette de \u00b11 m, ce qui permet d'assurer un contr\u00f4le pr\u00e9cis du niveau de m\u00e9tal.<\/p>\n

La temp\u00e9rature de l'aluminium fondu, le d\u00e9bit d'eau de refroidissement et la vitesse de coul\u00e9e en coul\u00e9e semi-automatique d\u00e9pendent des diff\u00e9rents alliages et des sp\u00e9cifications des lingots d\u00e9finis dans le proc\u00e9d\u00e9. Le processus de coul\u00e9e est command\u00e9 \u00e0 l'aide de boutons de commande manuels. La temp\u00e9rature de l'eau, celle de l'aluminium fondu et la vitesse de coul\u00e9e sont contr\u00f4l\u00e9es individuellement et peuvent \u00eatre affich\u00e9es sur la console ou sous forme de valeurs num\u00e9riques. Le d\u00e9bit d'eau (ou la pression) et la vitesse de coul\u00e9e restent pratiquement constants du d\u00e9but \u00e0 la fin de la coul\u00e9e, et le moule ne dispose d'aucun syst\u00e8me de lubrification.<\/p>\n

Gr\u00e2ce \u00e0 une technologie de coul\u00e9e enti\u00e8rement automatis\u00e9e, \u00e0 divers param\u00e8tres de coul\u00e9e propres \u00e0 diff\u00e9rents alliages et sp\u00e9cifications (pression et d\u00e9bit d'eau, vitesse de coul\u00e9e, temp\u00e9rature de l'aluminium fondu, niveau de liquide, lubrification), ainsi qu'aux diff\u00e9rentes phases de la coul\u00e9e (d\u00e9but, phase normale, fin et phase de transition), l'ordinateur assure un contr\u00f4le enti\u00e8rement automatis\u00e9 de la coul\u00e9e.<\/p>\n

Le four de maintien utilis\u00e9 dans la technologie de coul\u00e9e automatique est basculant, et le processus de coul\u00e9e est contr\u00f4l\u00e9 de mani\u00e8re centralis\u00e9e. Le niveau de l'aluminium en fusion est contr\u00f4l\u00e9 par un syst\u00e8me \u00e0 plusieurs bras. Le niveau de l'aluminium en fusion dans le moule et celui dans la goulotte sont \u00e9quip\u00e9s de dispositifs de mesure laser. Le capteur laser est \u00e9quip\u00e9 d\u2019un microprocesseur. La combinaison des syst\u00e8mes de mesure et de traitement permet d\u2019obtenir des valeurs d\u2019une tr\u00e8s grande pr\u00e9cision. L\u2019inclinaison du four de maintien est command\u00e9e par l\u2019automate programmable (PLC) de la machine de coul\u00e9e. La tige d\u2019arr\u00eat servant \u00e0 mesurer le niveau de l\u2019aluminium liquide dans le cristalliseur et \u00e0 contr\u00f4ler le d\u00e9bit du m\u00e9tal inject\u00e9 dans celui-ci est install\u00e9e sur la poutre. Le capteur laser est maintenu \u00e0 une certaine distance du niveau de l'aluminium en fusion, et diff\u00e9rents flux d'aluminium en fusion sont en contact les uns avec les autres. La poutre est fix\u00e9e sur le r\u00e9servoir de distribution, et le m\u00eame d\u00e9bit de distribution est maintenu apr\u00e8s la coul\u00e9e. La fente est retir\u00e9e en tant qu'ensemble monobloc.<\/p>\n

Le syst\u00e8me de contr\u00f4le de la coul\u00e9e utilise un automate programmable (PLC) pour piloter l'ensemble du processus de coul\u00e9e. Le r\u00e9glage des param\u00e8tres de processus s'effectue via un menu ; le niveau de liquide, le volume d'huile de lubrification, la vitesse de coul\u00e9e, le d\u00e9bit d'eau de refroidissement, la temp\u00e9rature de l'aluminium fondu, la dur\u00e9e d'arr\u00eat de l'eau puls\u00e9e, la longueur de coul\u00e9e, etc., tous ces param\u00e8tres d\u00e9finis dans le menu de l'ordinateur, sont r\u00e9gul\u00e9s conform\u00e9ment au programme. Une fois l\u2019alliage, les sp\u00e9cifications du lingot et les param\u00e8tres de coul\u00e9e s\u00e9lectionn\u00e9s, l\u2019\u00e9quipement doit subir automatiquement une s\u00e9rie de contr\u00f4les. \u00c0 l\u2019issue de ces contr\u00f4les, l\u2019\u00e9quipement se met en attente de la coul\u00e9e. Au d\u00e9but, le r\u00e9glage du niveau de liquide maintient la position de d\u00e9part ; le niveau de liquide dans le moule est amen\u00e9 au point de d\u00e9part de la courbe, et la plate-forme \u00e9l\u00e9vatrice de la machine de coul\u00e9e commence \u00e0 descendre \u00e0 la vitesse initiale, ou pulv\u00e9rise de l\u2019eau par impulsions. Lorsque la longueur et la dur\u00e9e de la pulv\u00e9risation d\u2019eau puls\u00e9e sont atteintes, le syst\u00e8me passe automatiquement \u00e0 la phase de coul\u00e9e normale, et les param\u00e8tres (niveau de liquide, vitesse de coul\u00e9e, volume d\u2019eau de refroidissement, etc.) sont automatiquement appliqu\u00e9s. Lorsque la longueur de coul\u00e9e atteint une certaine distance par rapport au point pr\u00e9d\u00e9fini, une alarme sonore et visuelle se d\u00e9clenche, et l\u2019\u00e9tape prend fin. Les param\u00e8tres sont alors appliqu\u00e9s. Lorsque la longueur du lingot atteint le point de consigne, la plate-forme cesse de descendre, le four de maintien basculant revient \u00e0 sa position initiale, la tige d\u2019obturation ferme l\u2019orifice d\u2019\u00e9coulement de l\u2019aluminium fondu de la goulotte de distribution, et une extr\u00e9mit\u00e9 de la goulotte de distribution est soulev\u00e9e, permettant \u00e0 l\u2019aluminium fondu restant de s\u2019\u00e9couler hors de la goulotte de distribution<\/a> et est distribu\u00e9 apr\u00e8s avoir \u00e9t\u00e9 nettoy\u00e9. La masselotte est retir\u00e9e en m\u00eame temps que le bouchon, et la coul\u00e9e est termin\u00e9e. Le contr\u00f4le enti\u00e8rement automatis\u00e9 du processus r\u00e9duit l'impact sur la qualit\u00e9 li\u00e9 aux facteurs humains.<\/p>","protected":false},"excerpt":{"rendered":"

The aluminum automatic casting process realizes the reproducibility of casting process and ingot quality, and the quality of aluminum products is stable. The liquid level…<\/p>","protected":false},"author":1,"featured_media":8039,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-8038","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nAluminum Automatic Casting Process,Automatic Flow Control System<\/title>\n<meta name=\"description\" content=\"The aluminum automatic casting process realizes the reproducibility of casting process and ingot quality, and the quality is stable.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/fr\/aluminum-automatic-casting-process\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" 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