{"id":8142,"date":"2021-03-26T09:12:53","date_gmt":"2021-03-26T09:12:53","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=8142"},"modified":"2021-03-29T01:17:04","modified_gmt":"2021-03-29T01:17:04","slug":"molten-aluminum-degassing-box","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/molten-aluminum-degassing-box\/","title":{"rendered":"Chambre de d\u00e9gazage pour l'aluminium fondu"},"content":{"rendered":"

La cuve de d\u00e9gazage de l'aluminium fondu se compose de deux chambres : une chambre propre et une chambre de chauffage et de maintien en temp\u00e9rature. La partie centrale est s\u00e9par\u00e9e par un s\u00e9parateur en SiC. Les fonds des deux chambres sont reli\u00e9s. Une fois que l'alliage d'aluminium liquide a \u00e9t\u00e9 d\u00e9gaz\u00e9 et que les scories ont \u00e9t\u00e9 \u00e9limin\u00e9es dans la chambre propre, il s'\u00e9coule dans la chambre de maintien en temp\u00e9rature par le dessous de la cloison.<\/p>\n

La chambre de chauffage est constitu\u00e9e de carbure de silicium en forme de U, et le tube de protection en carbure de silicium est immerg\u00e9 dans le liquide d'alliage d'aluminium afin de le chauffer. L'enveloppe ext\u00e9rieure du four est constitu\u00e9e d'une t\u00f4le d'acier de 10 mm d'\u00e9paisseur, tandis que le rev\u00eatement int\u00e9rieur est en mat\u00e9riau r\u00e9fractaire ; la partie sup\u00e9rieure de la paroi lat\u00e9rale est \u00e9quip\u00e9e d'un dispositif d'observation et d'inspection. La bouche de coul\u00e9e est pourvue d'une ouverture de coul\u00e9e \u00e0 sa base.<\/p>\n

Les parois avant et arri\u00e8re du caisson de d\u00e9gazage de l'aluminium fondu sont reli\u00e9es \u00e0 une cavit\u00e9 interne distincte. Cela permet au dispositif de chauffage d'agir directement, et l'alliage d'aluminium liquide trait\u00e9 est transport\u00e9 par \u00e9coulement submerg\u00e9.<\/p>\n

Dans la partie inf\u00e9rieure des deux parois lat\u00e9rales du corps du caisson de d\u00e9gazage de l'aluminium fondu, se trouve une porte de nettoyage des scories ; le nettoyage des scories peut \u00eatre effectu\u00e9 \u00e0 l'int\u00e9rieur de la cavit\u00e9 sans d\u00e9marrer le bo\u00eete de d\u00e9gazage<\/a> Gr\u00e2ce \u00e0 ce couvercle, la dur\u00e9e de vie de la cavit\u00e9 du bo\u00eetier est prolong\u00e9e, les performances d'isolation thermique sont \u00e9galement am\u00e9lior\u00e9es, les pertes thermiques sont r\u00e9duites et la chaleur est mieux conserv\u00e9e. La compensation thermique permet de r\u00e9pondre pleinement aux exigences de temp\u00e9rature du processus de production.<\/p>\n

Le caisson pr\u00e9sente une bonne \u00e9tanch\u00e9it\u00e9, ce qui permet d'emp\u00eacher l'air de p\u00e9n\u00e9trer dans la cuve et d'\u00e9viter toute pollution secondaire du liquide d'alliage d'aluminium. Il est \u00e9quip\u00e9 d'un dispositif de basculement hydraulique qui permet de le vider enti\u00e8rement une fois l'op\u00e9ration de coul\u00e9e termin\u00e9e ou lors du remplacement de l'alliage, et de vider compl\u00e8tement l'int\u00e9rieur du caisson. Le chauffage n'a pas besoin d'\u00eatre aliment\u00e9 pendant une longue dur\u00e9e, ce qui permet de r\u00e9duire relativement la consommation d'\u00e9nergie.<\/p>\n

\"Bo\u00eete<\/p>\n

Syst\u00e8me de levage<\/strong>
\nAfin de garantir un positionnement pr\u00e9cis, deux v\u00e9rins hydrauliques sont utilis\u00e9s comme dispositifs de levage pour contr\u00f4ler le mouvement vertical (mont\u00e9e et descente) du rotor en graphite et du syst\u00e8me de chauffage \u00e0 tige en silicium-carbone en forme de U ; ceux-ci peuvent \u00e9galement pivoter de 90\u00b0 dans le sens horizontal. Le syst\u00e8me hydraulique offre une pr\u00e9cision de positionnement relativement stable.<\/p>\n

Syst\u00e8me de chauffage<\/strong>
\nLe syst\u00e8me de chauffage utilise un thermoplongeur, et la tige en carbure de silicium en forme de U est recouverte d'un tube de protection cylindrique en carbure de silicium ou en nitrure de silicium. Un thermocouple de mesure de la temp\u00e9rature est int\u00e9gr\u00e9 dans le tube, ce qui permet d'assurer un contr\u00f4le automatique de la temp\u00e9rature ; la puissance est r\u00e9glable dans une plage comprise entre 2 kW et 26 kW.
\nLe syst\u00e8me de r\u00e9gulation de la temp\u00e9rature utilise un module de puissance int\u00e9gr\u00e9 de pointe pour assurer un contr\u00f4le enti\u00e8rement automatique, ce qui permet d'\u00e9viter les inconv\u00e9nients li\u00e9s \u00e0 la phase de stabilisation lors de la mise en marche ou de l'arr\u00eat de l'\u00e9l\u00e9ment chauffant. L'\u00e9l\u00e9ment chauffant en tige de silicium-carbone en forme de U est constamment soumis \u00e0 l'impact du courant principal lors des mises sous tension et hors tension fr\u00e9quentes. Un \u00e9l\u00e9ment chauffant sans phase tampon s'use facilement et a une dur\u00e9e de vie r\u00e9duite.<\/p>\n

\"Technologie<\/p>\n

Rotor en graphite<\/strong><\/p>\n

La buse \u00e0 rotor en graphite est fabriqu\u00e9e en graphite de haute puret\u00e9. La structure de la buse est con\u00e7ue non seulement pour briser les bulles d\u2019air, mais aussi pour tirer parti de la force centrifuge g\u00e9n\u00e9r\u00e9e par l\u2019agitation de la masse fondue d\u2019alliage d\u2019aluminium, de sorte que celle-ci p\u00e9n\u00e8tre dans la buse et se m\u00e9lange uniform\u00e9ment au gaz \u00e9ject\u00e9 horizontalement pour former un m\u00e9lange gaz-liquide. \/ Le jet de liquide est pulv\u00e9ris\u00e9 afin d'augmenter la surface de contact et la dur\u00e9e de contact des bulles avec le liquide d'alliage d'aluminium, am\u00e9liorant ainsi l'efficacit\u00e9 du d\u00e9gazage et de la purification.<\/p>\n

La vitesse du rotor en graphite peut \u00eatre r\u00e9gul\u00e9e par le variateur de fr\u00e9quence, et peut atteindre 400 tr\/min. Le rotor en graphite pr\u00e9sente des dimensions comprises entre \u03a6150 mm et \u03a6250 mm, tandis que celles de la roue sont comprises entre \u03a6250 mm et \u03a6350 mm. Le rotor en graphite anti-oxydation de haute puret\u00e9 se caract\u00e9rise par une r\u00e9sistance m\u00e9canique \u00e9lev\u00e9e, une r\u00e9sistance aux temp\u00e9ratures \u00e9lev\u00e9es et une r\u00e9sistance \u00e0 la corrosion due au flux d'aluminium.
\nAu cours du processus de purification et de d\u00e9gazage, la surface du bain d'alliage d'aluminium dans la cuve est prot\u00e9g\u00e9e par de l'azote gazeux, de sorte que la partie du rotor en graphite expos\u00e9e au bain d'alliage d'aluminium se trouve dans un gaz inerte, ce qui emp\u00eache l'oxydation du rotor \u00e0 haute temp\u00e9rature et prolonge sa dur\u00e9e de vie ; la forme de la roue est a\u00e9rodynamique, ce qui r\u00e9duit la r\u00e9sistance au frottement lors de la rotation, et la force d'abrasion par frottement g\u00e9n\u00e9r\u00e9e entre la roue et le liquide d'alliage d'aluminium est relativement faible.<\/p>","protected":false},"excerpt":{"rendered":"

The molten aluminum degassing box consists of two chambers, a clean room and a heating and holding chamber. The middle part is separated by a…<\/p>","protected":false},"author":1,"featured_media":8145,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[18],"tags":[8946,8961,8956,8954,8957,8958,8959,8955,8960,8947,8971,8963,8967,8969,8962,8968,8970,8965,8966,8964,8944,8949,8948,8973,8974,8972,8945,8951,8952,8953,8950],"class_list":["post-8142","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-degassing-unit","tag-molten-aluminum-degassing-box-for-dubai-aluminium","tag-molten-aluminum-degassing-box-for-dubai-aluminium-career","tag-molten-aluminum-degassing-box-for-dubai-aluminium-co-ltd-v-salaam","tag-molten-aluminum-degassing-box-for-dubai-aluminium-company-limited","tag-molten-aluminum-degassing-box-for-dubai-aluminium-company-ltd","tag-molten-aluminum-degassing-box-for-dubai-aluminium-factory","tag-molten-aluminum-degassing-box-for-dubai-aluminium-jobs-2017","tag-molten-aluminum-degassing-box-for-dubai-aluminium-pjsc","tag-molten-aluminum-degassing-box-for-dubai-aluminium-scrap-prices","tag-molten-aluminum-degassing-box-for-dubai-aluminum","tag-molten-aluminum-degassing-box-for-dubai-aluminum-agency-in-the-philippines","tag-molten-aluminum-degassing-box-for-dubai-aluminum-careers","tag-molten-aluminum-degassing-box-for-dubai-aluminum-co","tag-molten-aluminum-degassing-box-for-dubai-aluminum-co-dubal","tag-molten-aluminum-degassing-box-for-dubai-aluminum-company","tag-molten-aluminum-degassing-box-for-dubai-aluminum-company-contact-number","tag-molten-aluminum-degassing-box-for-dubai-aluminum-company-vacancies","tag-molten-aluminum-degassing-box-for-dubai-aluminum-job-vacancies","tag-molten-aluminum-degassing-box-for-dubai-aluminum-pjsc","tag-molten-aluminum-degassing-box-for-dubai-aluminum-v-salaam","tag-molten-aluminum-degassing-box-for-dubal","tag-molten-aluminum-degassing-box-for-dubal-aluminium","tag-molten-aluminum-degassing-box-for-dubal-aluminum","tag-molten-aluminum-degassing-box-for-dubal-aluminum-careers","tag-molten-aluminum-degassing-box-for-dubal-aluminum-jobs","tag-molten-aluminum-degassing-box-for-dubal-aluminum-jobs-2015","tag-molten-aluminum-degassing-box-for-dubal-america","tag-molten-aluminum-degassing-box-for-dubal-dubai-aluminium","tag-molten-aluminum-degassing-box-for-dubal-dubai-aluminium-company","tag-molten-aluminum-degassing-box-for-dubal-dubai-aluminum","tag-molten-aluminum-degassing-box-for-dubal-dubai-aluminum-careers"],"yoast_head":"\nMolten 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