{"id":8415,"date":"2021-04-13T09:25:09","date_gmt":"2021-04-13T09:25:09","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=8415"},"modified":"2021-04-16T05:51:54","modified_gmt":"2021-04-16T05:51:54","slug":"molten-aluminum-ceramic-foam-filters","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/molten-aluminum-ceramic-foam-filters\/","title":{"rendered":"Filtres en mousse c\u00e9ramique pour aluminium fondu"},"content":{"rendered":"

Les filtres en mousse c\u00e9ramique destin\u00e9s \u00e0 la fonderie ont pour principale fonction d'\u00e9liminer les inclusions pr\u00e9sentes dans l'aluminium fondu. Les inclusions dans la masse fondue se pr\u00e9sentent g\u00e9n\u00e9ralement sous trois formes : des oxydes m\u00e9talliques, des particules de mat\u00e9riaux r\u00e9fractaires et d'autres particules \u00e9trang\u00e8res, c'est-\u00e0-dire des particules introduites au cours du processus de fusion.<\/p>\n

Il existe trois m\u00e9thodes pour \u00e9liminer les particules en suspension dans la masse fondue :
\nS\u00e9dimentation : accumulation de particules au fond de la masse fondue.
\nDes bulles mixtes flottantes se rassemblent \u00e0 la surface de la masse fondue.
\nFiltration : s\u00e9paration des particules de la masse fondue \u00e0 l'aide de mat\u00e9riaux poreux.<\/p>\n

La s\u00e9dimentation naturelle se produit g\u00e9n\u00e9ralement lorsque les particules sont denses et grossi\u00e8res ; les particules de taille inf\u00e9rieure \u00e0 90 \u00b5m ne sont pas tr\u00e8s efficaces pour la s\u00e9dimentation statique.<\/p>\n

\"\"<\/p>\n

Optez pour les filtres en mousse c\u00e9ramique d'aluminium fondu<\/strong><\/p>\n

Outre les dimensions g\u00e9om\u00e9triques, la r\u00e9sistance, la stabilit\u00e9 chimique et la stabilit\u00e9 thermique du filtre en mousse c\u00e9ramique pour la fonderie<\/a>, son effet filtrant d\u00e9pend dans une large mesure de sa structure interne.<\/p>\n

\u00c0 l'heure actuelle, l'indice PPI correspond \u00e0 la taille des pores de la plaque filtrante en mousse c\u00e9ramique. La plaque filtrante en mousse c\u00e9ramique de 40 PPI permet d'\u00e9liminer les particules de 5 microns. La capacit\u00e9 \u00e0 retenir ces particules d\u00e9pend \u00e0 la fois de la probabilit\u00e9 de collision et de la capacit\u00e9 du filtre \u00e0 les adsorber.<\/p>\n

Lors du choix de la taille des pores de la plaque filtrante, la priorit\u00e9 doit \u00eatre donn\u00e9e aux exigences de qualit\u00e9 du produit. Pour les profil\u00e9s de construction civile, tels que les barres et les plaques moul\u00e9es, veuillez choisir des plaques filtrantes de 10 \u00e0 40 ppi en fonction de la cat\u00e9gorie de produit et de la propret\u00e9 de la masse fondue. Les feuilles d\u2019aluminium haut de gamme, les t\u00f4les pour bo\u00eetes de conserve et les mat\u00e9riaux destin\u00e9s \u00e0 l\u2019a\u00e9rospatiale n\u00e9cessitent des plaques filtrantes de 30 \u00e0 80 ppi. Le choix concret de la plaque filtrante d\u00e9pend de la pratique et de l\u2019exp\u00e9rience de l\u2019utilisateur, ainsi que des conditions d\u2019utilisation. Enfin, c\u2019est la conformit\u00e9 de la propret\u00e9 du produit aux exigences de qualit\u00e9 qui sert de crit\u00e8re d\u2019\u00e9valuation.<\/p>\n

En quoi une filtration efficace am\u00e9liore-t-elle l'ensemble du processus ?<\/strong><\/p>\n

Les filtres en mousse c\u00e9ramique pour aluminium fondu offrent des avantages qui am\u00e9liorent la manipulation du m\u00e9tal en fusion, la coul\u00e9e, l'usinage et le produit fini lui-m\u00eame.<\/p>\n

Am\u00e9lioration de la fluidit\u00e9 : l'\u00e9limination des inclusions rend le m\u00e9tal plus fluide, ce qui facilite le remplissage du moule, am\u00e9liore la structure de la pi\u00e8ce moul\u00e9e et optimise la moulabilit\u00e9 des sections minces.<\/p>\n

R\u00e9duction de l'usure des moules et des matrices : l'\u00e9limination des inclusions et autres d\u00e9bris non m\u00e9talliques de la masse fondue r\u00e9duit l'adh\u00e9rence \u00e0 la matrice et l'interaction entre le moule et le m\u00e9tal, qui entra\u00eenent une d\u00e9gradation de la surface du moule et une diminution de sa dur\u00e9e de vie.<\/p>\n

Dur\u00e9e de vie des outils prolong\u00e9e : les oxydes, ainsi que les inclusions interm\u00e9talliques, cr\u00e9ent des \u201c points durs \u201d qui endommagent les outils lors des op\u00e9rations d'usinage et de finition. La filtration r\u00e9duit l'usure des outils et augmente la productivit\u00e9.<\/p>\n

R\u00e9duction des rebuts : les inclusions sont \u00e0 l'origine de la porosit\u00e9, provoquent des fissures \u00e0 chaud lors de la solidification, entra\u00eenent des d\u00e9fauts de surface qui alt\u00e8rent l'aspect et r\u00e9duisent souvent les propri\u00e9t\u00e9s m\u00e9caniques. Dans de nombreux cas, la filtration permet de ramener pratiquement \u00e0 z\u00e9ro les rebuts dus \u00e0 ces causes. Il est courant d\u2019observer une am\u00e9lioration du rendement proche de 100% et une r\u00e9duction des taux de rebut \u00e0 0% ou presque.<\/p>","protected":false},"excerpt":{"rendered":"

The main purpose of the ceramic foam filters for casting is to remove the inclusions in the molten aluminum. Inclusions in the melt usually exist…<\/p>","protected":false},"author":1,"featured_media":8417,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[9709,9708,9703,9702,9707,9734,9713,9712,9711,9732,9731,9718,9719,9720,9715,9717,9716,9722,9725,9721,9726,9723,9724,9733,9730,9706,9710,9727,9729,9705,9714,9704,9728],"class_list":["post-8415","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminium-indonesia-molten-aluminum-ceramic-foam-filters","tag-aluminum-die-casting-indonesia-molten-aluminum-ceramic-foam-filters","tag-aluminum-indonesia-jakarta-molten-aluminum-ceramic-foam-filters","tag-aluminum-indonesia-molten-aluminum-ceramic-foam-filters","tag-aluminum-smelter-indonesia-molten-aluminum-ceramic-foam-filters","tag-asahan-aluminium-molten-aluminum-ceramic-foam-filters","tag-daiki-aluminium-indonesia-molten-aluminum-ceramic-foam-filters","tag-hyundai-aluminium-indonesia-molten-aluminum-ceramic-foam-filters","tag-il-sogno-aluminium-indonesia-molten-aluminum-ceramic-foam-filters","tag-inalum-adalah-molten-aluminum-ceramic-foam-filters","tag-inalum-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminium-foil-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminium-industry-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminium-ingot-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminium-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminium-production-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminium-smelter-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminum-company-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminum-ingot-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminum-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminum-production-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminum-smelter-molten-aluminum-ceramic-foam-filters","tag-indonesia-aluminum-supplier-molten-aluminum-ceramic-foam-filters","tag-indonesia-asahan-aluminium-molten-aluminum-ceramic-foam-filters","tag-lme-aluminium-molten-aluminum-ceramic-foam-filters","tag-nanshan-aluminum-indonesia-molten-aluminum-ceramic-foam-filters","tag-pt-daiki-aluminium-indonesia-molten-aluminum-ceramic-foam-filters","tag-pt-indonesia-aluminum-molten-aluminum-ceramic-foam-filters","tag-pt-indonesia-asahan-aluminium-molten-aluminum-ceramic-foam-filters","tag-showa-aluminum-indonesia-molten-aluminum-ceramic-foam-filters","tag-xinfa-aluminium-indonesia-molten-aluminum-ceramic-foam-filters","tag-ykk-aluminum-indonesia-molten-aluminum-ceramic-foam-filters","tag-ykk-indonesia-aluminum-molten-aluminum-ceramic-foam-filters"],"yoast_head":"\nMolten 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