{"id":9958,"date":"2021-08-18T06:41:57","date_gmt":"2021-08-18T06:41:57","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=9958"},"modified":"2021-08-18T06:41:57","modified_gmt":"2021-08-18T06:41:57","slug":"control-of-smelting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/fr\/control-of-smelting-process\/","title":{"rendered":"Contr\u00f4le du processus de fusion"},"content":{"rendered":"

Afin d'\u00e9liminer les scories et les gaz pr\u00e9sents dans la masse fondue, outre l'utilisation d'\u00e9quipements de raffinage par fondant et de filtration pour le d\u00e9gazage, le contr\u00f4le du processus de fusion ne doit pas \u00eatre n\u00e9glig\u00e9.<\/p>\n

Contr\u00f4le du processus de fusion de l'aluminium<\/strong><\/p>\n

Commencez par choisir des mati\u00e8res premi\u00e8res s\u00e8ches (notamment agents de raffinage<\/a>) qui contiennent moins de scories. Tous les mat\u00e9riaux et outils destin\u00e9s au four doivent \u00eatre d\u00e9barrass\u00e9s des traces d'oxydation, de la salet\u00e9, de l'humidit\u00e9, de l'huile, etc. avant d'\u00eatre introduits dans le four, et doivent \u00eatre pr\u00e9chauff\u00e9s et s\u00e9ch\u00e9s.<\/p>\n

D'autre part, il est n\u00e9cessaire de r\u00e9duire autant que possible la temp\u00e9rature de fusion et de raccourcir le temps de maintien de la masse fondue. Lorsque la temp\u00e9rature de fusion ou de coul\u00e9e est trop \u00e9lev\u00e9e, une oxydation du m\u00e9tal est susceptible de se produire, et la teneur en gaz de la masse fondue augmentera \u00e9galement, ce qui entra\u00eenera la formation d'inclusions de scories et de pores dans le lingot. En revanche, lorsque la temp\u00e9rature de coul\u00e9e est trop basse, le laitier et les gaz pr\u00e9cipit\u00e9s dans la masse fondue n\u2019ayant pas le temps de remonter \u00e0 la surface, cela provoque \u00e9galement des inclusions de laitier et des pores.<\/p>\n

La solubilit\u00e9 de l'hydrog\u00e8ne dans l'aluminium et les alliages d'aluminium augmente avec la temp\u00e9rature. Par cons\u00e9quent, tout en veillant \u00e0 respecter les exigences en mati\u00e8re d'affinage et de temp\u00e9rature de coul\u00e9e, il convient d'adopter autant que possible un fonctionnement \u00e0 basse temp\u00e9rature afin d'\u00e9viter la surchauffe de la masse fondue et un maintien prolong\u00e9 de la chaleur. Une fois la masse fondue affin\u00e9e dans le four, si le temps de maintien d\u00e9passe 4 h et qu\u2019il n\u2019est pas possible de passer \u00e0 l\u2019\u00e9tape suivante pour poursuivre la production, il convient de proc\u00e9der \u00e0 un nouvel affinage. Dans le cas d\u2019un four statique, \u00e0 chaque affinage, il est n\u00e9cessaire de veiller \u00e0 la propret\u00e9 du four et d\u2019\u00e9liminer les scories en temps voulu.<\/p>\n

\"M\u00e9thode<\/p>\n

Gr\u00e2ce au traitement de purification en amont du four et au contr\u00f4le du processus de fusion, il est possible d'\u00e9liminer une grande quantit\u00e9 d'inclusions et de gaz, de r\u00e9duire consid\u00e9rablement la teneur en scories de l'aluminium fondu et de diminuer la teneur en m\u00e9taux alcalins tels que le Na, le Mg, le Li et le Ca, ainsi qu'en m\u00e9taux alcalino-terreux. R\u00e9duire au minimum, am\u00e9liorant ainsi la puret\u00e9 et la propret\u00e9 de la masse fondue.<\/p>\n

Apr\u00e8s mesure et analyse, la fraction massique de Na dans l\u2019aluminium primaire \u00e9lectrolytique produit par la cellule d\u2019\u00e9lectrolyse d\u2019aluminium pr\u00e9-cuite est g\u00e9n\u00e9ralement d\u2019environ (80-150) x 10\u207b\u2076, et la teneur en Na apr\u00e8s plusieurs traitements de purification est g\u00e9n\u00e9ralement de l\u2019ordre de (1 \u00e0 3) x 10\u207b\u2076, ce qui permet de r\u00e9pondre pleinement aux exigences du laminage. La teneur en hydrog\u00e8ne de l\u2019aluminium fondu peut \u00e9galement \u00eatre contr\u00f4l\u00e9e efficacement. En ce qui concerne le processus de production des t\u00f4les coul\u00e9es-lamin\u00e9es, la teneur en hydrog\u00e8ne \u00e0 la sortie du four statique est comprise entre 0,25 et 0,35 ml\/100 g d\u2019Al, et celle \u00e0 la sortie de la chambre de d\u00e9gazage rotative en ligne est comprise entre 0,18 et 0,22 ml\/100 g d\u2019Al. \u00c0 la sortie de la \u00e9quipements de filtration \u00e0 mousse c\u00e9ramique<\/a> est comprise entre 0,12 et 0,15 ml\/100 g d'Al.<\/p>","protected":false},"excerpt":{"rendered":"

In order to remove the slag and gas in the melt, in addition to the use of flux refining and degassing filtration equipment for purification,…<\/p>","protected":false},"author":1,"featured_media":9959,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[12379,12376,12377,12378,833,12380],"class_list":["post-9958","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-ceramic-foam-filter-equipment","tag-control-of-smelting-process","tag-molten-aluminum","tag-purification-treatment","tag-refining-agent","tag-rotary-degassing-box"],"yoast_head":"\nControl of Smelting Process, Molten Aluminum Purification Treatment<\/title>\n<meta name=\"description\" content=\"in addition to the flux refining and degassing filtration equipment for purification, the control of smelting process cannot be ignored.\" \/>\n<meta name=\"robots\" content=\"index, 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