{"id":11043,"date":"2021-11-03T08:49:41","date_gmt":"2021-11-03T08:49:41","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=11043"},"modified":"2021-11-03T08:49:41","modified_gmt":"2021-11-03T08:49:41","slug":"casting-and-rolling-production","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/casting-and-rolling-production\/","title":{"rendered":"Produ\u00e7\u00e3o de pe\u00e7as fundidas e laminadas"},"content":{"rendered":"<p><strong>Processo de produ\u00e7\u00e3o industrial de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o<\/strong><\/p>\n<p>O metal fundido no forno estacion\u00e1rio \u00e9 desgaseificado e a esc\u00f3ria removida pelo sistema de desgaseifica\u00e7\u00e3o em linha. Ap\u00f3s passar pelo sistema de filtragem, o alum\u00ednio fundido \u00e9 alimentado de forma est\u00e1vel no bico de fundi\u00e7\u00e3o por meio do sistema de controle de n\u00edvel de l\u00edquido. Ele \u00e9 transportado do bico de fundi\u00e7\u00e3o para a abertura entre os rolos do laminador de fundi\u00e7\u00e3o. Ap\u00f3s a fundi\u00e7\u00e3o e lamina\u00e7\u00e3o cont\u00ednuas, ele \u00e9 transformado em uma chapa fundida e laminada e, ap\u00f3s o corte, \u00e9 enrolado em um rolo fundido e laminado por um enrolador.<\/p>\n<p>No processo de produ\u00e7\u00e3o de fundi\u00e7\u00e3o e lamina\u00e7\u00e3o, a diferen\u00e7a de temperatura entre a superf\u00edcie e o centro \u00e9 relativamente grande; a camada superficial apresenta baixa temperatura e n\u00e3o se deforma facilmente, enquanto a temperatura no centro \u00e9 alta e facilita a deforma\u00e7\u00e3o. Ao entrar na zona de deforma\u00e7\u00e3o a partir da zona de fundi\u00e7\u00e3o, o metal \u00e9 submetido \u00e0 lamina\u00e7\u00e3o; o metal da superf\u00edcie adere \u00e0 superf\u00edcie do rolo de lamina\u00e7\u00e3o, e o metal no centro da chapa desliza para tr\u00e1s em rela\u00e7\u00e3o ao metal da superf\u00edcie.<\/p>\n<p>Devido \u00e0 deforma\u00e7\u00e3o e ao fluxo irregulares, a camada externa da concha solidificada na cavidade l\u00edquida \u00e9 submetida a tens\u00e3o de tra\u00e7\u00e3o. Na \u00e1rea de fundi\u00e7\u00e3o, quando a cavidade l\u00edquida \u00e9 rasa, a concha solidificada \u00e9 mais espessa e \u00e9 menos prov\u00e1vel que ocorram fissuras. J\u00e1 quando o buraco l\u00edquido \u00e9 mais profundo, A camada solidificada \u00e9 mais fina. Quando a tens\u00e3o de tra\u00e7\u00e3o gerada pela deforma\u00e7\u00e3o irregular \u00e9 grande o suficiente, a camada solidificada racha no ponto fraco e, em seguida, a rachadura se expande.<\/p>\n<p>Quando a massa fundida fica superaquecida ou permanece parada por muito tempo, os pontos de nuclea\u00e7\u00e3o na massa fundida s\u00e3o reduzidos, e \u00e9 prov\u00e1vel que ocorram trincas nos limites dos gr\u00e3os.<\/p>\n<p>Quando a velocidade de fundi\u00e7\u00e3o-lamina\u00e7\u00e3o \u00e9 maior ou a temperatura da caixa dianteira \u00e9 mais elevada, a \u00e1rea de fundi\u00e7\u00e3o-lamina\u00e7\u00e3o \u00e9 maior e o bico de alimenta\u00e7\u00e3o est\u00e1 parcialmente danificado, o que aumenta a profundidade da cavidade do l\u00edquido, sendo prov\u00e1vel que ocorram rachaduras na superf\u00edcie da chapa fundida-laminada.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-11045\" src=\"http:\/\/alalloycasting.com\/wp-content\/uploads\/2021\/11\/Casting-and-Rolling-Production-1.jpg\" alt=\"\" width=\"500\" height=\"400\" srcset=\"https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2021\/11\/Casting-and-Rolling-Production-1.jpg 500w, https:\/\/www.alalloycasting.com\/wp-content\/uploads\/2021\/11\/Casting-and-Rolling-Production-1-300x240.jpg 300w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/p>\n<p><strong>M\u00e9todo de preven\u00e7\u00e3o<\/strong><\/p>\n<p>Posicione adequadamente as juntas do bico de alimenta\u00e7\u00e3o para manter a superf\u00edcie do rolo em boas condi\u00e7\u00f5es e uniformizar a distribui\u00e7\u00e3o da temperatura na frente de cristaliza\u00e7\u00e3o.<\/p>\n<p>Reduzir adequadamente a zona de fundi\u00e7\u00e3o-lamina\u00e7\u00e3o, diminuir a velocidade de fundi\u00e7\u00e3o-lamina\u00e7\u00e3o e a temperatura da caixa frontal, de modo que a camada solidificada na zona de fundi\u00e7\u00e3o-lamina\u00e7\u00e3o fique mais espessa e n\u00e3o se rompa facilmente durante a deforma\u00e7\u00e3o por lamina\u00e7\u00e3o.<\/p>\n<p>Tente reduzir o tempo de fus\u00e3o para evitar o superaquecimento do material fundido. <a href=\"http:\/\/www.alalloycasting.com\/pt\/refining-agents\/\">Agente refinador<\/a> \u00e9 utilizado para aumentar a capacidade de nuclea\u00e7\u00e3o, refinar os gr\u00e3os, melhorar a plasticidade e reduzir a tend\u00eancia \u00e0 forma\u00e7\u00e3o de trincas.<\/p>\n<p>Quando o bico de inje\u00e7\u00e3o estiver danificado, substitua-o imediatamente.<\/p>","protected":false},"excerpt":{"rendered":"<p>Industrial Casting and Rolling Production Process The molten metal in the stationary furnace is degassed and slag removed by the online degassing system. After the&hellip;<\/p>","protected":false},"author":1,"featured_media":11044,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[12778,774],"class_list":["post-11043","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-casting-and-rolling-production","tag-casting-tips-and-nozzle"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Casting and Rolling Production, Casting Tips and Nozzle<\/title>\n<meta name=\"description\" content=\"Industrial Casting and Rolling Production Process: After the online degassing filtering, the molten aluminum is fed into the casting nozzle.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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