{"id":11641,"date":"2021-12-07T02:26:34","date_gmt":"2021-12-07T02:26:34","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=11641"},"modified":"2022-02-21T07:39:11","modified_gmt":"2022-02-21T07:39:11","slug":"ceramic-foam-filters-manufacturing","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filters-manufacturing\/","title":{"rendered":"Fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica"},"content":{"rendered":"

No processo de fabrica\u00e7\u00e3o dos filtros de espuma cer\u00e2mica, a placa de espuma de poliuretano de c\u00e9lula aberta com tamanho de poro adequado \u00e9 completamente imersa no banho de pasta, e a placa \u00e9 repetidamente comprimida e expandida por um dispositivo mec\u00e2nico de \u00eambolo feito de chapa de a\u00e7o perfurada, sendo assim impregnada com a pasta cer\u00e2mica. Esse processo dura de 30 segundos a 1 minuto ou at\u00e9 que os vazios da espuma estejam substancialmente preenchidos com a pasta. A placa de espuma mergulhada \u00e9 ent\u00e3o retirada do banho de pasta e transferida para o dispositivo de extrus\u00e3o.<\/p>\n

Tendo em vista a tixotropia da pasta, \u00e9 particularmente vantajoso submet\u00ea-la \u00e0 vibra\u00e7\u00e3o durante o processo de imers\u00e3o. Devido \u00e0 alta taxa de cisalhamento aplicada pela vibra\u00e7\u00e3o, a pasta pode fluir facilmente em pouco tempo para preencher os vazios na espuma. Assim que a vibra\u00e7\u00e3o cessa, a pasta torna-se dif\u00edcil de fluir, de modo que h\u00e1 pouca descarga de pasta da espuma na opera\u00e7\u00e3o de transfer\u00eancia subsequente.<\/p>\n

A pasta cer\u00e2mica \u00e9 uma pasta aquosa que cont\u00e9m uma certa quantidade de \u00e1gua para ajudar a controlar a viscosidade, de modo que seja poss\u00edvel impregnar materiais de espuma com a pasta, al\u00e9m de facilitar o manuseio da mesma.<\/p>\n

A pasta cer\u00e2mica aquosa depende naturalmente da filtro cer\u00e2mico<\/a> necess\u00e1rio para que o metal selecionado seja filtrado. O resultado final filtro de espuma cer\u00e2mica<\/a> O produto deve ter desempenho suficiente para resistir \u00e0 eros\u00e3o do metal fundido espec\u00edfico e suportar as condi\u00e7\u00f5es espec\u00edficas de alta temperatura utilizadas. Al\u00e9m disso, a pasta deve apresentar alta fluidez e ser composta por uma suspens\u00e3o aquosa de cer\u00e2micas para uso em filtros. De prefer\u00eancia, utiliza-se uma mistura de \u00f3xido de alum\u00ednio e \u00f3xido de cromo. No entanto, esses materiais podem ser utilizados isoladamente ou em combina\u00e7\u00e3o com outros materiais cer\u00e2micos. Al\u00e9m disso, outros materiais cer\u00e2micos t\u00edpicos que podem ser utilizados incluem zirc\u00f4nia, magn\u00e9sia, di\u00f3xido de tit\u00e2nio, di\u00f3xido de sil\u00edcio e misturas dos mesmos.<\/p>\n

\"\"<\/p>\n

Processo de fabrica\u00e7\u00e3o de filtros de espuma cer\u00e2mica<\/strong><\/p>\n

Para se obter um produto uniforme, o grau de remo\u00e7\u00e3o do excesso de pasta da espuma impregnada deve ser rigorosamente controlado e deve ser uniforme em todo o corpo do produto. Os m\u00e9todos convencionais para remo\u00e7\u00e3o de pastas de espumas org\u00e2nicas utilizados na fabrica\u00e7\u00e3o, tais como extrus\u00e3o, sopro com ar comprimido e centrifuga\u00e7\u00e3o, nem sempre proporcionam resultados satisfat\u00f3rios nesse aspecto. Constatamos que a melhor t\u00e9cnica consiste em passar a espuma impregnada uma ou mais vezes pelos rolos, com a folga entre os rolos ajustada para um valor menor do que a espessura da espuma.<\/p>\n

Quando a espuma rec\u00e9m-laminada sai do laminador, tamb\u00e9m \u00e9 prefer\u00edvel utilizar uma mesa de sa\u00edda m\u00f3vel para apoi\u00e1-la. Os rolos de revestimento e as esta\u00e7\u00f5es de sa\u00edda contribuem para a integridade, a uniformidade estrutural e a forma do produto laminado, pois reduzem os efeitos de deforma\u00e7\u00f5es indesejadas e minimizam o processamento desnecess\u00e1rio que possa interferir na distribui\u00e7\u00e3o da pasta. Ao alterar o ajuste da folga entre os rolos em uma opera\u00e7\u00e3o de passagem \u00fanica, \u00e9 poss\u00edvel obter um alto grau de controle sobre a permeabilidade e a densidade aparente da espuma cer\u00e2mica.<\/p>","protected":false},"excerpt":{"rendered":"

In the manufacturing process of the ceramic foam filters, the open-cell polyurethane foam board with appropriate pore size is completely immersed in the mud bath,…<\/p>","protected":false},"author":1,"featured_media":11642,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[4658,13002],"class_list":["post-11641","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","tag-ceramic-filter-supplier","tag-ceramic-foam-filters-manufacturing"],"yoast_head":"\nCeramic Foam Filters Manufacturing, Ceramic Filter Supplier<\/title>\n<meta name=\"description\" content=\"In the manufacturing process of the ceramic foam filters, the open-cell polyurethane foam board with pore size is completely immersed.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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