{"id":1183,"date":"2020-04-17T06:32:11","date_gmt":"2020-04-17T06:32:11","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1183"},"modified":"2020-08-28T05:47:46","modified_gmt":"2020-08-28T05:47:46","slug":"molten-aluminum-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/molten-aluminum-casting\/","title":{"rendered":"Fundi\u00e7\u00e3o de alum\u00ednio fundido"},"content":{"rendered":"

A fus\u00e3o e a colada da liga de alum\u00ednio s\u00e3o as principais etapas na produ\u00e7\u00e3o de pe\u00e7as fundidas de alum\u00ednio fundido. O controle rigoroso de todo o processo de fus\u00e3o e colada desempenha um papel importante na preven\u00e7\u00e3o de defeitos nas pe\u00e7as fundidas de alum\u00ednio fundido. Como o alum\u00ednio fundido tem grande tend\u00eancia a absorver hidrog\u00eanio, sua capacidade de oxida\u00e7\u00e3o \u00e9 elevada. \u00c9 necess\u00e1rio tomar precau\u00e7\u00f5es durante o processo de fus\u00e3o e fundi\u00e7\u00e3o do alum\u00ednio fundido para obter pe\u00e7as fundidas de alta qualidade.<\/p>\n

Controle de Mat\u00e9rias-Primas<\/h2>\n

Para obter alum\u00ednio fundido de alta qualidade, \u00e9 necess\u00e1rio, em primeiro lugar, selecionar mat\u00e9rias-primas qualificadas. As mat\u00e9rias-primas devem ser gerenciadas cientificamente e manuseadas de forma adequada. Caso contr\u00e1rio, isso afetar\u00e1 gravemente a qualidade da liga. A carga deve ser submetida a jato de areia antes do uso para remover ferrugem superficial, graxa e outros contaminantes. Todas as cargas devem ser pr\u00e9-aquecidas antes de entrarem no forno para remover a umidade aderida \u00e0 superf\u00edcie e reduzir o tempo de fus\u00e3o para mais de 3 horas.<\/p>\n

\"\"<\/p>\n

Prepara\u00e7\u00e3o de pe\u00e7as fundidas com topo quente<\/h2>\n

Cadinhos novos e cadinhos antigos que n\u00e3o tenham sido utilizados h\u00e1 muito tempo devem ser submetidos a jato de areia antes do uso e aquecidos a 700-800 graus por 2 a 4 horas. Para eliminar a \u00e1gua e as subst\u00e2ncias combust\u00edveis aderidas \u00e0 parede interna do cadinho, quando ele esfriar abaixo de 300 graus, limpe cuidadosamente a parede interna do cadinho e aplique a tinta quando a temperatura estiver em pelo menos 200 graus.<\/p>\n

Pe\u00e7as fundidas a quente<\/a> deve ser pr\u00e9-aquecido antes do uso e revestido com tinta protetora a uma temperatura de 150 a 200 graus, sendo depois completamente seco. Ap\u00f3s o uso, os \u00f3xidos e fluoretos aderidos \u00e0 superf\u00edcie devem ser completamente removidos.<\/p>\n

\"Copo
Copo de canal de fundi\u00e7\u00e3o de titanato de alum\u00ednio<\/figcaption><\/figure>\n

Controle da temperatura de fus\u00e3o<\/h2>\n

A temperatura de fus\u00e3o \u00e9 muito baixa, o que n\u00e3o favorece a dissolu\u00e7\u00e3o dos elementos da liga nem a libera\u00e7\u00e3o de gases e inclus\u00f5es. Al\u00e9m disso, devido ao calor insuficiente do canal de alimenta\u00e7\u00e3o, as pe\u00e7as fundidas de alum\u00ednio fundido n\u00e3o podem ser compensadas adequadamente. A temperatura de fus\u00e3o excessiva n\u00e3o \u00e9 apenas um desperd\u00edcio de energia; o problema \u00e9 ainda mais grave, pois quanto mais alta a temperatura, maior a absor\u00e7\u00e3o de hidrog\u00eanio, mais grosseiros os gr\u00e3os cristalinos e mais grave a oxida\u00e7\u00e3o do alum\u00ednio.<\/p>\n

Tempo de fus\u00e3o<\/h2>\n

A fim de reduzir a oxida\u00e7\u00e3o e a absor\u00e7\u00e3o de impurezas do alum\u00ednio fundido, o tempo de perman\u00eancia do alum\u00ednio fundido no forno deve ser reduzido ao m\u00e1ximo e a fus\u00e3o deve ser r\u00e1pida. Desde o in\u00edcio da fus\u00e3o at\u00e9 a conclus\u00e3o do vazamento, a fundi\u00e7\u00e3o de alum\u00ednio fundido em areia n\u00e3o deve exceder 4 horas, a fundi\u00e7\u00e3o em metal n\u00e3o deve exceder 6 horas e a fundi\u00e7\u00e3o sob press\u00e3o n\u00e3o deve exceder 8 horas.<\/p>\n

Transfer\u00eancia de alum\u00ednio fundido<\/h2>\n

Embora a densidade da alumina s\u00f3lida seja semelhante \u00e0 densidade do alum\u00ednio fundido, ap\u00f3s entrar no alum\u00ednio fundido, ela levar\u00e1 um tempo consider\u00e1vel para afundar at\u00e9 o fundo do cadinho. A pel\u00edcula de \u00f3xido de alum\u00ednio formada ap\u00f3s a oxida\u00e7\u00e3o do alum\u00ednio fundido \u00e9 densa apenas no lado em contato com o alum\u00ednio fundido, enquanto o lado em contato com o ar \u00e9 poroso e apresenta um grande n\u00famero de pequenos orif\u00edcios com di\u00e2metro de 60\u2013100 A. Ela possui grande \u00e1rea superficial e forte capacidade de adsor\u00e7\u00e3o. \u00c9 facilmente adsorvido pelo vapor de \u00e1gua e tem tend\u00eancia a flutuar para cima.<\/p>\n

Portanto, a diferen\u00e7a entre a densidade desse filme de \u00f3xido e a do alum\u00ednio fundido \u00e9 pequena; quando ele se mistura ao metal fundido, a velocidade de flutua\u00e7\u00e3o \u00e9 muito lenta, sendo dif\u00edcil exclu\u00ed-lo da massa fundida, e a forma\u00e7\u00e3o de poros na pe\u00e7a fundida de alum\u00ednio \u00e9 excessiva devido \u00e0 mistura. Portanto, o segredo para transferir o alum\u00ednio fundido \u00e9 minimizar a agita\u00e7\u00e3o do metal fundido e minimizar o contato entre o metal fundido e o ar.<\/p>\n

Derramamento de alum\u00ednio fundido<\/h2>\n

Ao utilizar o cadinho basculante para transferir o material fundido, a fim de evitar a mistura entre o material fundido e o ar, a concha deve ser posicionada o mais pr\u00f3ximo poss\u00edvel do bocal do forno e colocada em \u00e2ngulo. Fa\u00e7a com que o material fundido escorra pela parede lateral da concha, de modo a n\u00e3o bater diretamente no fundo da concha, causando agita\u00e7\u00e3o e respingos.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminum alloy smelting and pouring are the main links in molten aluminum casting production. The strict control of the entire process of melting and pouring…<\/p>","protected":false},"author":1,"featured_media":1578,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[37],"class_list":["post-1183","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-molten-aluminum-casting"],"yoast_head":"\nMolten Aluminum Casting | Foundry Aluminum Casting<\/title>\n<meta name=\"description\" content=\"The strict control of the entire process of melting and pouring plays an important role in molten aluminum casting defects.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/molten-aluminum-casting\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" 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