{"id":1203,"date":"2020-04-17T09:04:22","date_gmt":"2020-04-17T09:04:22","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1203"},"modified":"2020-08-28T06:46:16","modified_gmt":"2020-08-28T06:46:16","slug":"foundry-ceramic-filters","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/foundry-ceramic-filters\/","title":{"rendered":"Filtros cer\u00e2micos para fundi\u00e7\u00e3o"},"content":{"rendered":"

Os filtros cer\u00e2micos para fundi\u00e7\u00e3o s\u00e3o fabricados com espuma de poliuretano e imersos na pasta cer\u00e2mica composta por p\u00f3 cer\u00e2mico, aglutinante, auxiliar de sinteriza\u00e7\u00e3o, agente de suspens\u00e3o, etc. Em seguida, o excesso de pasta \u00e9 removido, de modo que a pasta cer\u00e2mica seja aplicada uniformemente sobre a estrutura de suporte, formando um corpo verde. O corpo verde \u00e9 seco e sinterizado em altas temperaturas. Esse processo tamb\u00e9m \u00e9 conhecido como m\u00e9todo de impregna\u00e7\u00e3o de espuma org\u00e2nica e \u00e9, atualmente, um processo comum de produ\u00e7\u00e3o de cer\u00e2mica de espuma no mercado nacional.<\/p>\n

Processo de Filtragem Cer\u00e2mica em Fundi\u00e7\u00e3o<\/h2>\n

O processo de pulveriza\u00e7\u00e3o de pasta \u00e9 um dos processos utilizados na produ\u00e7\u00e3o de filtro cer\u00e2mico de espuma<\/a>. Ele pulveriza a pasta cer\u00e2mica sob press\u00e3o para as placas de filtragem por meio do bico pulverizador. O objetivo \u00e9 melhorar as propriedades da superf\u00edcie do corpo verde, incluindo o aumento da lisura da superf\u00edcie e o espessamento do fio. Ao mesmo tempo, isso tamb\u00e9m afeta a qualidade interna do produto. O processo de pulveriza\u00e7\u00e3o inclui, principalmente, duas formas, de acordo com o m\u00e9todo de pulveriza\u00e7\u00e3o: pulveriza\u00e7\u00e3o manual e pulveriza\u00e7\u00e3o autom\u00e1tica. De acordo com a sequ\u00eancia de pulveriza\u00e7\u00e3o, ele pode ser dividido em pulveriza\u00e7\u00e3o ap\u00f3s o dimensionamento e pulveriza\u00e7\u00e3o ap\u00f3s a secagem.<\/p>\n

\"Filtros<\/p>\n

Processo de pulveriza\u00e7\u00e3o manual<\/strong><\/p>\n

A pulveriza\u00e7\u00e3o manual consiste em utilizar a press\u00e3o gerada pelo compressor de ar (0,5 ~ 1,0 MPa) para pulverizar a pasta a partir da pistola de pulveriza\u00e7\u00e3o. O oper\u00e1rio controla a pulveriza\u00e7\u00e3o na superf\u00edcie da pe\u00e7a em bruto e pulveriza o outro lado ap\u00f3s a secagem da superf\u00edcie. As vantagens s\u00e3o menor investimento, menor desperd\u00edcio de pasta e controle flex\u00edvel do volume de pulveriza\u00e7\u00e3o. As desvantagens incluem a necessidade de muita m\u00e3o de obra, baixa efici\u00eancia no trabalho e aplica\u00e7\u00e3o irregular da pasta, entre outras.<\/p>\n

Processo de pulveriza\u00e7\u00e3o autom\u00e1tica<\/strong><\/p>\n

O processo de pulveriza\u00e7\u00e3o autom\u00e1tica \u00e9 derivado do processo de esmaltagem de cer\u00e2micas de uso dom\u00e9stico; ou seja, a pasta \u00e9 pulverizada sobre a superf\u00edcie da pe\u00e7a em bruto, transportada por correia ou corrente, por meio do bico pulverizador, e, em seguida, seca por um breve jato de ar quente ou infravermelho. Ap\u00f3s virar a pe\u00e7a, pulveriza-se o outro lado e, em seguida, seca-se para concluir o processo de pulveriza\u00e7\u00e3o autom\u00e1tica. As vantagens da pulveriza\u00e7\u00e3o autom\u00e1tica s\u00e3o a alta efici\u00eancia de trabalho e a pulveriza\u00e7\u00e3o relativamente uniforme das pe\u00e7as em bruto. As desvantagens s\u00e3o o grande investimento na fase inicial, o grande desperd\u00edcio de pasta e a substitui\u00e7\u00e3o frequente dos bicos no per\u00edodo posterior.<\/p>\n

Sequ\u00eancia de pulveriza\u00e7\u00e3o<\/strong><\/p>\n

A pulveriza\u00e7\u00e3o ap\u00f3s o colagem \u00e9 uma pulveriza\u00e7\u00e3o a \u00famido da pe\u00e7a em bruto, o que dispensa o processo de secagem subsequente, e o efeito de adsor\u00e7\u00e3o da pe\u00e7a em bruto na pasta \u00e9 geral. No entanto, para produtos de grandes dimens\u00f5es e espessura fina, a pulveriza\u00e7\u00e3o ap\u00f3s o colagem tamb\u00e9m \u00e9 adequada para evitar danos ao corpo verde causados pela pulveriza\u00e7\u00e3o ap\u00f3s a secagem. Mas sua desvantagem \u00e9 que a pulveriza\u00e7\u00e3o s\u00f3 pode ser feita em um lado, que geralmente \u00e9 a face frontal necess\u00e1ria para filtrar o metal fundido. Considerando o efeito da pulveriza\u00e7\u00e3o, o m\u00e9todo de pulveriza\u00e7\u00e3o ap\u00f3s o dimensionamento n\u00e3o \u00e9 muito comum.<\/p>\n

A pulveriza\u00e7\u00e3o ap\u00f3s a secagem faz parte da pulveriza\u00e7\u00e3o em pe\u00e7a seca; \u00e9 adequada para pulveriza\u00e7\u00e3o em ambos os lados, e a pasta pode ser ajustada at\u00e9 a consist\u00eancia m\u00e1xima do jato, a fim de melhorar ao m\u00e1ximo a superf\u00edcie da pe\u00e7a. Esse \u00e9 um m\u00e9todo comum de pulveriza\u00e7\u00e3o na produ\u00e7\u00e3o de cer\u00e2mica por espuma. As desvantagens da pulveriza\u00e7\u00e3o ap\u00f3s a secagem s\u00e3o o alto consumo de m\u00e3o de obra, danos \u00e0 pe\u00e7a em bruto e a facilidade de forma\u00e7\u00e3o de esc\u00f3ria.<\/p>","protected":false},"excerpt":{"rendered":"

Foundry ceramic filters are made of polyurethane foam plastic and immersed in the ceramic slurry made of ceramic powder, binder, sintering aid, suspending agent, etc.…<\/p>","protected":false},"author":1,"featured_media":3825,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233,39],"tags":[1598,1599,1595,87,86,485,1455,1454,1451,104,432,486,1606,1447,1601,1600,1456,422,1597,1441,1605,418,1448,1453,417,416,1444,412,1452,1604,298,1446,1603,1602,1596,406,1594,405],"class_list":["post-1203","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-foundry-ceramic-filters","tag-20-ppi-filter-foam","tag-30-ppi-filter-foam","tag-alumina-filter","tag-aluminium-casting-company-foundry-ceramic-filters","tag-aluminium-die-casting-companies-foundry-ceramic-filters","tag-aluminum-casting-filter","tag-asian-foundry-filters","tag-casting-filter","tag-ceramic-disc-filter","tag-ceramic-filter","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturers","tag-ceramic-filter-price","tag-ceramic-foam-filter-china","tag-ceramic-foam-filter-manufacturer-process","tag-ceramic-foam-filter-manufacturers-india","tag-ceramic-foundry-filter","tag-filter-foam-manufacturers","tag-filter-foundry","tag-foam-ceramic-filter","tag-foam-furnace-filter","tag-foundry-ceramic-filters","tag-foundry-coatings","tag-foundry-filter","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-lanik-ceramic-foam-filters","tag-metal-foam-filter","tag-molten-metal-filtration","tag-open-cell-foam-filter-material","tag-porous-ceramic-filter","tag-porous-filter-material","tag-reticulated-foam-filter","tag-sic-ceramic-foam-filter","tag-silicon-carbide-ceramic-filter","tag-silicon-carbide-ceramic-foam-filter","tag-silicon-carbide-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nFoundry Ceramic Filters | Ceramic Foam Filter Manufacturer Process<\/title>\n<meta name=\"description\" content=\"Foundry ceramic filters are made of polyurethane foam plastic and immersed in the ceramic slurry made of ceramic powder, binder.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/foundry-ceramic-filters\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Foundry Ceramic Filters | Ceramic Foam Filter Manufacturer Process\" \/>\n<meta property=\"og:description\" content=\"Foundry ceramic filters are made of polyurethane foam plastic and immersed in the ceramic slurry made of ceramic powder, binder.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.alalloycasting.com\/pt\/foundry-ceramic-filters\/\" \/>\n<meta property=\"og:site_name\" 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