{"id":12279,"date":"2022-01-14T02:16:47","date_gmt":"2022-01-14T02:16:47","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=12279"},"modified":"2022-01-14T02:16:47","modified_gmt":"2022-01-14T02:16:47","slug":"molten-al-filtration","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/molten-al-filtration\/","title":{"rendered":"Filtragem de alum\u00ednio fundido"},"content":{"rendered":"

A efici\u00eancia da filtragem de alum\u00ednio fundido est\u00e1 relacionada ao tamanho das c\u00e9lulas do filtro de espuma cer\u00e2mica de alumina. Ao controlar cuidadosamente o tamanho das c\u00e9lulas no filtro, \u00e9 poss\u00edvel obter um desempenho de filtragem mais consistente. Normalmente, a efici\u00eancia de remo\u00e7\u00e3o aumenta \u00e0 medida que o tamanho das c\u00e9lulas do filtro e a velocidade do metal no filtro diminuem.<\/p>\n

A sucata de alum\u00ednio geralmente cont\u00e9m altas concentra\u00e7\u00f5es de diversas impurezas. Portanto, o alum\u00ednio fundido ou as ligas obtidas pela refundi\u00e7\u00e3o dessa sucata de alum\u00ednio tendem a conter diversas inclus\u00f5es, incluindo v\u00e1rias inclus\u00f5es n\u00e3o met\u00e1licas. As inclus\u00f5es n\u00e3o met\u00e1licas s\u00e3o \u00f3xidos originalmente contidos na sucata de alum\u00ednio utilizada como mat\u00e9ria-prima fundida, \u00f3xidos gerados pela rea\u00e7\u00e3o com as impurezas nela contidas e similares. A sucata de alum\u00ednio entra em contato com o oxig\u00eanio atmosf\u00e9rico durante a refundi\u00e7\u00e3o. Em compara\u00e7\u00e3o com o uso de min\u00e9rio de alum\u00ednio, o problema das inclus\u00f5es de \u00f3xidos \u00e9 mais grave quando a sucata de alum\u00ednio \u00e9 utilizada como mat\u00e9ria-prima. Essas inclus\u00f5es de \u00f3xidos s\u00e3o a alumina (Al\u2082O\u2083), o espin\u00e9lio (MgAl\u2082O\u2084) e a magn\u00e9sia (MgO).<\/p>\n

Portanto, ao utilizar sucata de alum\u00ednio proveniente de um produto de liga de alum\u00ednio como parte ou a totalidade da mat\u00e9ria-prima de alum\u00ednio, \u00e9 necess\u00e1rio remover, no m\u00ednimo, as inclus\u00f5es do Al fundido obtido pela fus\u00e3o da mat\u00e9ria-prima de alum\u00ednio. Assim, al\u00e9m das etapas de refino, tais como desgaseifica\u00e7\u00e3o do Al fundido<\/a> Com o uso de um fluxo, s\u00e3o realizadas etapas para remover inclus\u00f5es do alum\u00ednio fundido, tais como o m\u00e9todo de esteriliza\u00e7\u00e3o, o m\u00e9todo com g\u00e1s ativo e a filtra\u00e7\u00e3o do alum\u00ednio fundido.<\/p>\n

De acordo com o m\u00e9todo de separa\u00e7\u00e3o, o alum\u00ednio fundido \u00e9 deixado em repouso. Como a densidade das inclus\u00f5es \u00e9 diferente da do alum\u00ednio fundido, esse estado de repouso pode fazer com que as inclus\u00f5es no alum\u00ednio fundido flutuem ou se depositem no fundo do alum\u00ednio fundido. Portanto, \u00e9 poss\u00edvel separar as inclus\u00f5es do alum\u00ednio fundido. No entanto, a efici\u00eancia da separa\u00e7\u00e3o \u00e9 extremamente baixa. Isso ocorre porque 1) a diferen\u00e7a de densidade entre cada inclus\u00e3o e o alum\u00ednio fundido n\u00e3o \u00e9 satisfatoriamente grande e 2) a molhabilidade entre eles \u00e9 bastante elevada. Portanto, mesmo que o m\u00e9todo seja realizado durante um longo per\u00edodo, h\u00e1 o problema de que uma grande quantidade de inclus\u00f5es permanece no alum\u00ednio fundido.<\/p>\n

De acordo com o m\u00e9todo do g\u00e1s ativo, um g\u00e1s inerte ou um g\u00e1s halog\u00eanico \u00e9 introduzido no alum\u00ednio fundido para gerar bolhas. As inclus\u00f5es aderem \u00e0s bolhas e flutuam juntas no alum\u00ednio fundido, de modo que as inclus\u00f5es s\u00e3o separadas do alum\u00ednio fundido. Esse m\u00e9todo \u00e9 particularmente vantajoso para a remo\u00e7\u00e3o de gases como o hidrog\u00eanio. No entanto, as bolhas que sobem causam ondula\u00e7\u00f5es violentas na superf\u00edcie do alum\u00ednio fundido e, com isso, agitam o metal fundido. Isso leva a outro problema: a pel\u00edcula de \u00f3xido de alum\u00ednio formada na superf\u00edcie do alum\u00ednio fundido tende a se misturar ao metal fundido, o que, por sua vez, resulta em um aumento na quantidade de inclus\u00f5es de \u00f3xido de alum\u00ednio.<\/p>\n

\"Filtragem<\/p>\n

De acordo com o m\u00e9todo de filtragem do alum\u00ednio fundido, o alum\u00ednio fundido \u00e9 feito passar por um filtro refrat\u00e1rio para remover as inclus\u00f5es. Part\u00edculas de inclus\u00e3o maiores podem ser removidas do alum\u00ednio fundido. No entanto, \u00e9 dif\u00edcil remover part\u00edculas de inclus\u00e3o de 100 \u03bcm ou menores, que constituem a maior parte das inclus\u00f5es. Em particular, \u00e9 dif\u00edcil remover part\u00edculas min\u00fasculas de inclus\u00f5es, com cerca de 10 a 25 \u03bcm, embora tal remo\u00e7\u00e3o seja inevit\u00e1vel para a obten\u00e7\u00e3o de ligas de alum\u00ednio de alta qualidade. Para remover essas part\u00edculas finas de inclus\u00f5es, os filtros de espuma cer\u00e2mica podem atender a essa exig\u00eancia.<\/p>\n

Os filtros de espuma cer\u00e2mica de alumina oferecem um m\u00e9todo simples, confi\u00e1vel e econ\u00f4mico para remover inclus\u00f5es. Oferecemos toda a gama de porosidades, desde PPI 10 at\u00e9 PPI 60 (PPI = poros por polegada). Tamb\u00e9m \u00e9 poss\u00edvel fabricar filtros sob medida.<\/p>","protected":false},"excerpt":{"rendered":"

Molten Al Filtration efficiency is related to alumina ceramic foam filter cell size. By carefully controlling cell size within the filter, a more consistent filtration…<\/p>","protected":false},"author":1,"featured_media":12280,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[433,13164],"class_list":["post-12279","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-alumina-ceramic-foam-filter","tag-molten-al-filtration"],"yoast_head":"\nMolten Al Filtration with Alumina Ceramic Foam Filter<\/title>\n<meta name=\"description\" content=\"Molten Al Filtration efficiency is related to alumina ceramic foam filter cell size. 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