{"id":1233,"date":"2020-04-17T09:47:02","date_gmt":"2020-04-17T09:47:02","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=1233"},"modified":"2020-08-28T09:40:17","modified_gmt":"2020-08-28T09:40:17","slug":"continuous-casting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/continuous-casting\/","title":{"rendered":"Fundi\u00e7\u00e3o cont\u00ednua"},"content":{"rendered":"

A fundi\u00e7\u00e3o cont\u00ednua \u00e9 um m\u00e9todo avan\u00e7ado de fundi\u00e7\u00e3o. Seu princ\u00edpio consiste em despejar continuamente o metal fundido em um molde met\u00e1lico especial chamado cristalizador. A pe\u00e7a fundida solidificada \u00e9 retirada continuamente pela outra extremidade do cristalizador. Dessa forma, \u00e9 poss\u00edvel obter pe\u00e7as fundidas de qualquer comprimento ou de comprimento espec\u00edfico.<\/p>\n

Prepara\u00e7\u00e3o antes da produ\u00e7\u00e3o: Verifique se o queimador e a pistola de \u00f3leo est\u00e3o funcionando normalmente. Verifique se a abertura da porta do forno \u00e9 suave e se a veda\u00e7\u00e3o da porta do forno est\u00e1 em boas condi\u00e7\u00f5es. Verifique a plataforma de fundi\u00e7\u00e3o e se o sistema de abastecimento de \u00e1gua est\u00e1 funcionando normalmente. Se o forno de fundi\u00e7\u00e3o estiver desligado h\u00e1 mais de um m\u00eas ou for um forno rec\u00e9m-fabricado, ele deve ser aquecido antes de ser utilizado. Prepare as mat\u00e9rias-primas, tais como lingotes de alum\u00ednio<\/strong>, agente de cobertura<\/a><\/strong>, agente refinador<\/a><\/strong>, agente de escoria\u00e7\u00e3o<\/strong>, e deixe secar para usar.<\/p>\n

Processo de fundi\u00e7\u00e3o cont\u00ednua<\/h2>\n

Quando a temperatura do forno atingir 800 graus Celsius, bloqueie a sa\u00edda de \u00e1gua do alum\u00ednio. Abra a porta do forno para iniciar a alimenta\u00e7\u00e3o. Ningu\u00e9m deve permanecer em frente \u00e0 porta do forno durante a igni\u00e7\u00e3o. Feche a porta do forno e inicie a fase de fus\u00e3o do material. Ap\u00f3s o metal da superf\u00edcie derreter e o alum\u00ednio l\u00edquido no fundo do forno atingir uma determinada capacidade de armazenamento, coloque um agente de cobertura seco no forno e cubra uniformemente a superf\u00edcie do alum\u00ednio l\u00edquido.<\/p>\n

Use um termopar para medir a temperatura do alum\u00ednio l\u00edquido. Quando a temperatura especificada no processo for atingida, voc\u00ea pode espalhar o agente de esc\u00f3ria sobre a superf\u00edcie do l\u00edquido. Em seguida, bata levemente na superf\u00edcie do l\u00edquido, mexa o alum\u00ednio l\u00edquido por 5 minutos e remova a esc\u00f3ria. Ap\u00f3s a remo\u00e7\u00e3o da esc\u00f3ria, adicione aditivos met\u00e1licos<\/strong><\/a> de acordo com os requisitos do processo. Ap\u00f3s a agita\u00e7\u00e3o completa, colete amostras imediatamente para a an\u00e1lise espectral pr\u00e9-forno. Caso os ingredientes n\u00e3o estejam em conformidade, eles dever\u00e3o ser reajustados de acordo com os resultados da an\u00e1lise, e o c\u00e1lculo deve ser preciso durante o reajuste. Ap\u00f3s adicionar todos os materiais met\u00e1licos \u00e0 massa fundida, inicie a agita\u00e7\u00e3o. A agita\u00e7\u00e3o deve ser uniforme e suficiente.<\/p>\n

\"Fundi\u00e7\u00e3o<\/p>\n

Refinamento e desgaseifica\u00e7\u00e3o<\/h2>\n
    \n
  1. A temperatura de refino situa-se entre 720 e 750 graus Celsius.<\/li>\n
  2. Coloque os fluxos de refino no tanque de refino. Ligue o interruptor do pulverizador de p\u00f3 e fa\u00e7a passar g\u00e1s nitrog\u00eanio. Quando o fluxos de refino<\/a><\/strong> s\u00e3o ejetados; voc\u00ea pode inserir o tubo no alum\u00ednio fundido e mov\u00ea-lo lentamente.<\/li>\n
  3. Ap\u00f3s a refina\u00e7\u00e3o, a desgaseifica\u00e7\u00e3o e a remo\u00e7\u00e3o da esc\u00f3ria, deixe repousar por 20 a 30 minutos antes de moldar o alum\u00ednio l\u00edquido.<\/li>\n
  4. Depois que a esc\u00f3ria de alum\u00ednio for retirada do forno, ela deve ser rapidamente transferida para a bandeja de esc\u00f3ria e devem ser adicionados fundentes de desescoria\u00e7\u00e3o, a fim de separar o metal da esc\u00f3ria de alum\u00ednio. Despeje o alum\u00ednio fundido no molde de ferro fundido e deixe-o solidificar, formando um lingote de alum\u00ednio pronto para uso.<\/li>\n
  5. Na fundi\u00e7\u00e3o cont\u00ednua, ap\u00f3s colocar uma fornalha com alum\u00ednio l\u00edquido, tampe a sa\u00edda de alum\u00ednio l\u00edquido. Em seguida, realize o processo de alimenta\u00e7\u00e3o e fus\u00e3o.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

    Continuous casting is an advanced casting method. Its principle is to continuously pour molten metal into a special metal mold called a crystallizer. The solidified…<\/p>","protected":false},"author":1,"featured_media":1569,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[124,126,125],"class_list":["post-1233","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-continuous-casting","tag-degassing","tag-refining"],"yoast_head":"\nContinuous Casting | Operating Procedures of Continuous Casting Process<\/title>\n<meta name=\"description\" content=\"Continuous casting is an advanced casting method. 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