{"id":12377,"date":"2022-01-20T05:56:53","date_gmt":"2022-01-20T05:56:53","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=12377"},"modified":"2022-02-22T09:14:16","modified_gmt":"2022-02-22T09:14:16","slug":"secondary-aluminum-refining","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/secondary-aluminum-refining\/","title":{"rendered":"Refinaria de alum\u00ednio secund\u00e1rio"},"content":{"rendered":"

A refina\u00e7\u00e3o secund\u00e1ria do alum\u00ednio (tratamento de purifica\u00e7\u00e3o) deve ser realizada para remover inclus\u00f5es e gases do alum\u00ednio fundido e da liga.<\/p>\n

A massa fundida de alum\u00ednio secund\u00e1rio cont\u00e9m inclus\u00f5es e gases, que afetam a qualidade das pe\u00e7as fundidas (lingotes) e dificultam o processamento subsequente (incluindo a refundi\u00e7\u00e3o e o processamento sob press\u00e3o). Portanto,<\/p>\n

Para que a liga de alum\u00ednio secund\u00e1ria seja id\u00eantica ou semelhante \u00e0 liga preparada com o alum\u00ednio original, o processo de refino \u00e9 realizado da mesma forma que no caso da liga preparada com o alum\u00ednio original.<\/p>\n

\"Refinaria<\/p>\n

Embora a sucata de alum\u00ednio tenha sido separada e pr\u00e9-tratada, \u00e9 dif\u00edcil evitar que o teor de impurezas exceda o padr\u00e3o. \u00c9 preciso tentar eliminar as subst\u00e2ncias nocivas; caso contr\u00e1rio, ser\u00e1 necess\u00e1rio complementar ou diluir os ingredientes.<\/p>\n

Existem dois tipos de impurezas no alum\u00ednio prim\u00e1rio: as impurezas met\u00e1licas e as impurezas n\u00e3o met\u00e1licas. As impurezas met\u00e1licas incluem ferro, sil\u00edcio, cobre, s\u00f3dio, tit\u00e2nio, van\u00e1dio, mangan\u00eas, cromo e magn\u00e9sio, sendo que o ferro, o sil\u00edcio e o cobre s\u00e3o as principais impurezas met\u00e1licas. As impurezas n\u00e3o met\u00e1licas incluem \u00f3xido de alum\u00ednio, sal de fluoreto, res\u00edduo de carbono, carboniza\u00e7\u00e3o do alum\u00ednio, nitreto de alum\u00ednio etc.; al\u00e9m dessas, h\u00e1 hidrog\u00eanio, di\u00f3xido de carbono, mon\u00f3xido de carbono etc., que existem no estado gasoso. Essas impurezas n\u00e3o met\u00e1licas s\u00e3o principalmente alumina e hidrog\u00eanio.<\/p>\n

O teor de hidrog\u00eanio saturado no alum\u00ednio fundido aumenta com o aumento da temperatura, sendo de 0,67 mL\/100 gAl a 660 \u00b0C e 1,237 mL\/100 gAl a 750 \u00b0C. Um alto teor de hidrog\u00eanio n\u00e3o \u00e9 adequado para a produ\u00e7\u00e3o dos clientes do setor de transforma\u00e7\u00e3o. Essas impurezas n\u00e3o met\u00e1licas n\u00e3o trazem nenhum benef\u00edcio ao alum\u00ednio, afetam as propriedades mec\u00e2nicas do produto e s\u00e3o alvo do processo de purifica\u00e7\u00e3o.<\/p>\n

O objetivo de purifica\u00e7\u00e3o do alum\u00ednio<\/a> \u00e9 remover diversas impurezas n\u00e3o met\u00e1licas do alum\u00ednio fundido e obter alum\u00ednio fundido relativamente puro para servir de mat\u00e9ria-prima para lingotes.<\/p>\n

Os m\u00e9todos de purifica\u00e7\u00e3o do alum\u00ednio prim\u00e1rio incluem, principalmente, o m\u00e9todo de resfriamento e desgaseifica\u00e7\u00e3o, o m\u00e9todo de desgaseifica\u00e7\u00e3o por agita\u00e7\u00e3o e repouso e remo\u00e7\u00e3o de esc\u00f3ria, o m\u00e9todo de solidifica\u00e7\u00e3o e refundi\u00e7\u00e3o, o m\u00e9todo de purifica\u00e7\u00e3o com g\u00e1s misto de nitrog\u00eanio e cloro, o m\u00e9todo de purifica\u00e7\u00e3o com fundente, o m\u00e9todo de purifica\u00e7\u00e3o combinado de filtra\u00e7\u00e3o e sopro de ar, a filtra\u00e7\u00e3o com tecido de vidro, etc.<\/p>\n

Como os requisitos de purifica\u00e7\u00e3o n\u00e3o s\u00e3o muito rigorosos na produ\u00e7\u00e3o de lingotes de alum\u00ednio para refundi\u00e7\u00e3o, o m\u00e9todo de purifica\u00e7\u00e3o com fundente \u00e9 atualmente amplamente utilizado na produ\u00e7\u00e3o nacional.<\/p>\n

Quando o alum\u00ednio fundido estiver totalmente carregado no forno, o removedor de esc\u00f3ria de alum\u00ednio fundido \u00e9 adicionado na propor\u00e7\u00e3o adequada. A fun\u00e7\u00e3o do removedor de esc\u00f3ria<\/a> \u00e9 alterar a molhabilidade da esc\u00f3ria e do alum\u00ednio, aumentar a tens\u00e3o superficial na interface entre a esc\u00f3ria e o alum\u00ednio e dificultar que o alum\u00ednio molhe a esc\u00f3ria. No caso da agita\u00e7\u00e3o, o alum\u00ednio fundido e a esc\u00f3ria s\u00e3o efetivamente separados, e a esc\u00f3ria se transforma em esc\u00f3ria seca em p\u00f3, que pode dissolver a alumina presente no alum\u00ednio fundido ou adsorv\u00ea-la em sua superf\u00edcie, a fim de alcan\u00e7ar o objetivo de remo\u00e7\u00e3o da esc\u00f3ria. .<\/p>\n

O m\u00e9todo de adi\u00e7\u00e3o geralmente espalha o solvente uniformemente sobre a superf\u00edcie do alum\u00ednio fundido e, em seguida, aciona a ferramenta de raspagem de esc\u00f3ria para agitar completamente, de modo que o solvente e o alum\u00ednio fundido fiquem em bom contato e reajam. Durante a agita\u00e7\u00e3o, parte do g\u00e1s presente no alum\u00ednio fundido tamb\u00e9m pode ser liberado. Ap\u00f3s raspar a esc\u00f3ria de alum\u00ednio gerada, deixe repousar por cerca de 30 minutos, para que o g\u00e1s presente no alum\u00ednio fundido seja totalmente liberado novamente; em seguida, a produ\u00e7\u00e3o de pe\u00e7as fundidas pode ser iniciada.<\/p>","protected":false},"excerpt":{"rendered":"

Secondary aluminum refining (purification treatment) must be carried out to remove inclusions and gases in molten aluminum and alloy. The secondary aluminum melt contains inclusions…<\/p>","protected":false},"author":1,"featured_media":12378,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[],"class_list":["post-12377","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nSecondary Aluminum Refining with Slag Remover Flux<\/title>\n<meta name=\"description\" content=\"Secondary aluminum refining (purification treatment) must be carried out to remove inclusions and gases in molten aluminum and alloy.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/secondary-aluminum-refining\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" 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