{"id":2076,"date":"2020-05-28T09:40:42","date_gmt":"2020-05-28T09:40:42","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2076"},"modified":"2020-09-14T09:28:29","modified_gmt":"2020-09-14T09:28:29","slug":"6063-aluminum-alloy-melting","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/6063-aluminum-alloy-melting\/","title":{"rendered":"Fus\u00e3o da liga de alum\u00ednio 6063"},"content":{"rendered":"

A liga de alum\u00ednio 6063 \u00e9 amplamente utilizada na constru\u00e7\u00e3o de portas, janelas e fachadas cortina de alum\u00ednio, sendo um modelo comum de liga de alum\u00ednio. Para garantir que as portas, janelas e fachadas cortina apresentem alta resist\u00eancia \u00e0 press\u00e3o do vento, bom desempenho de montagem, resist\u00eancia \u00e0 corros\u00e3o e desempenho decorativo, os requisitos de desempenho abrangentes dos perfis de liga de alum\u00ednio s\u00e3o muito superiores aos padr\u00f5es industriais para perfis. A fus\u00e3o da liga de alum\u00ednio \u00e9 a etapa mais importante na fundi\u00e7\u00e3o da liga de alum\u00ednio 6063, pois afeta a qualidade do produto. A fus\u00e3o da liga de alum\u00ednio deve controlar os seguintes aspectos.<\/p>\n

Temperatura de fus\u00e3o da liga de alum\u00ednio 6063<\/h2>\n

A fundi\u00e7\u00e3o de ligas de alum\u00ednio \u00e9 uma das etapas mais importantes do processo de produ\u00e7\u00e3o de barras de fundi\u00e7\u00e3o de alta qualidade. Ela requer um controle rigoroso. Se o processo n\u00e3o for controlado adequadamente, as barras de fundi\u00e7\u00e3o apresentar\u00e3o esc\u00f3ria, poros, gr\u00e3os grosseiros, cristais em forma de pena e outros defeitos de fundi\u00e7\u00e3o.<\/p>\n

\u00c9 recomend\u00e1vel manter a temperatura de fus\u00e3o da liga de alum\u00ednio 6063 entre 750 e 760 \u2103. Uma temperatura muito baixa aumentar\u00e1 a forma\u00e7\u00e3o de inclus\u00f5es de esc\u00f3ria; uma temperatura muito alta aumentar\u00e1 a absor\u00e7\u00e3o de hidrog\u00eanio e a oxida\u00e7\u00e3o. Estudos demonstraram que a solubilidade do hidrog\u00eanio no alum\u00ednio fundido aumenta acentuadamente acima de 760 \u00b0C. Existem diversas maneiras de evitar a absor\u00e7\u00e3o de hidrog\u00eanio, como a secagem dos fornos de fus\u00e3o e das ferramentas de fundi\u00e7\u00e3o, para impedir que a umidade prejudique o fluxo. No entanto, a temperatura de fus\u00e3o \u00e9 um dos fatores mais sens\u00edveis. A temperatura de fus\u00e3o excessiva n\u00e3o apenas desperdi\u00e7a energia e aumenta os custos, mas tamb\u00e9m \u00e9 uma causa direta de defeitos como poros, gr\u00e3os grosseiros e cristais em forma de pena.<\/p>\n

Selecione um fluxo de excelente qualidade<\/strong><\/p>\n

Fluxo<\/a> \u00e9 um importante material auxiliar utilizado na fundi\u00e7\u00e3o de ligas de alum\u00ednio. Os principais componentes dos fundentes atualmente dispon\u00edveis no mercado s\u00e3o cloretos e fluoretos. Entre eles, os cloretos apresentam forte absor\u00e7\u00e3o de \u00e1gua e s\u00e3o propensos \u00e0 umidade. Portanto, as mat\u00e9rias-primas utilizadas na produ\u00e7\u00e3o de fundentes devem ser secas. Remova completamente a umidade, sele a embalagem, evite danos durante o transporte e o armazenamento e preste aten\u00e7\u00e3o \u00e0 data de produ\u00e7\u00e3o. Se o tempo de armazenamento for muito longo, tamb\u00e9m ocorrer\u00e1 absor\u00e7\u00e3o de umidade. Na fus\u00e3o da liga de alum\u00ednio 6063, se o fluxo \u2014 como o agente de refino e o agente de cobertura \u2014 absorver umidade, isso far\u00e1 com que o alum\u00ednio l\u00edquido absorva hidrog\u00eanio em graus variados.<\/p>\n

\"Fus\u00e3o<\/p>\n

A escolha de um bom agente de refino e de um processo de refino adequado tamb\u00e9m \u00e9 muito importante. Atualmente, a maior parte do refino da liga de alum\u00ednio 6063 \u00e9 feita por meio do refino a p\u00f3. Esse m\u00e9todo de refino permite que o agente de refino entre em contato total com o alum\u00ednio l\u00edquido, o que maximiza a efic\u00e1cia do agente de refino.<\/p>\n

Processo de refino adequado<\/strong><\/p>\n

Embora essa caracter\u00edstica seja \u00f3bvia, o processo de refino<\/a> Isso tamb\u00e9m deve ser observado; caso contr\u00e1rio, n\u00e3o ter\u00e1 o efeito desejado. A press\u00e3o de nitrog\u00eanio utilizada no refinamento do p\u00f3 deve ser baixa e deve atender aos requisitos para a sopro do p\u00f3.<\/p>\n

Al\u00e9m disso, a press\u00e3o do g\u00e1s nitrog\u00eanio \u00e9 alta, e a onda de rolagem gerada pelo alum\u00ednio l\u00edquido \u00e9 grande, o que aumenta a possibilidade de forma\u00e7\u00e3o de esc\u00f3ria oxidada. Se for utilizado nitrog\u00eanio de alta pureza na refina\u00e7\u00e3o, a press\u00e3o de refina\u00e7\u00e3o \u00e9 elevada e as bolhas geradas s\u00e3o grandes. As bolhas grandes apresentam grande flutuabilidade no alum\u00ednio l\u00edquido, subindo rapidamente e permanecendo por pouco tempo no alum\u00ednio l\u00edquido. O efeito de remo\u00e7\u00e3o de hidrog\u00eanio n\u00e3o \u00e9 bom e aumenta os custos. Portanto, deve-se utilizar menos nitrog\u00eanio e mais fluxos de refino<\/a>. O objetivo principal do processo de refino em p\u00f3 \u00e9 utilizar o m\u00ednimo poss\u00edvel de g\u00e1s e pulverizar o m\u00e1ximo poss\u00edvel de agente refinador no alum\u00ednio fundido.<\/p>\n

Refinamento do gr\u00e3o<\/h2>\n

O refinamento do gr\u00e3o \u00e9 um dos processos mais importantes na fundi\u00e7\u00e3o de ligas de alum\u00ednio e tamb\u00e9m uma das medidas mais eficazes para resolver defeitos de fundi\u00e7\u00e3o. Na fundi\u00e7\u00e3o de ligas, todos os processos envolvem cristaliza\u00e7\u00e3o fora do equil\u00edbrio. A maioria dos elementos de impureza (incluindo, \u00e9 claro, os elementos de liga) concentra-se nos limites dos gr\u00e3os. Quanto menor o gr\u00e3o, maior a \u00e1rea dos limites dos gr\u00e3os. Quanto menor o tamanho do gr\u00e3o, maior a uniformidade da distribui\u00e7\u00e3o do elemento de impureza (ou elemento de liga).<\/p>\n

No caso dos elementos de impureza, a alta uniformidade pode reduzir seus efeitos nocivos e at\u00e9 mesmo transformar a nocividade de uma pequena quantidade desses elementos em algo ben\u00e9fico. Quanto aos elementos de liga, a uniformidade \u00e9 alta, o que permite que eles exer\u00e7am um maior poder de liga. Dessa forma, alcan\u00e7a-se o objetivo de aproveitar ao m\u00e1ximo os recursos.<\/p>\n

Na produ\u00e7\u00e3o da liga de alum\u00ednio 6063, no que diz respeito aos materiais abrasivos, devido \u00e0 necessidade de se obter uma superf\u00edcie de areia uniforme por meio da corros\u00e3o, a distribui\u00e7\u00e3o uniforme dos elementos de liga e dos elementos de impureza \u00e9 particularmente importante. Quanto mais fino for o gr\u00e3o, mais uniforme ser\u00e1 a distribui\u00e7\u00e3o dos elementos de liga (elementos de impureza) e mais uniforme ser\u00e1 a superf\u00edcie arenosa obtida ap\u00f3s a corros\u00e3o.<\/p>","protected":false},"excerpt":{"rendered":"

6063 aluminum alloy is widely used in the construction of aluminum doors, windows and curtain walls, and is a common aluminum alloy model. In order…<\/p>","protected":false},"author":1,"featured_media":4436,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[294,295,296],"class_list":["post-2076","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminum-alloy-melting","tag-control-melting-temperature","tag-refining-process"],"yoast_head":"\n6063 Aluminum Alloy Melting and Refining Process<\/title>\n<meta name=\"description\" content=\"The aluminum alloy melting is the most important step in 6063 aluminum alloy casting, it will affect the product quality.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/6063-aluminum-alloy-melting\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" 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