{"id":2258,"date":"2020-06-12T06:23:50","date_gmt":"2020-06-12T06:23:50","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2258"},"modified":"2020-09-15T06:10:21","modified_gmt":"2020-09-15T06:10:21","slug":"recycled-aluminum-smelting-process","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/recycled-aluminum-smelting-process\/","title":{"rendered":"Processo de fundi\u00e7\u00e3o de alum\u00ednio reciclado"},"content":{"rendered":"

A tarefa b\u00e1sica da fundi\u00e7\u00e3o de ligas met\u00e1licas consiste em colocar uma determinada propor\u00e7\u00e3o de carga met\u00e1lica no forno. Ap\u00f3s o aquecimento e a fus\u00e3o para obter o metal fundido, a composi\u00e7\u00e3o deste \u00e9 ajustada para se obter uma liga l\u00edquida que atenda aos requisitos. No processo de fundi\u00e7\u00e3o de alum\u00ednio reciclado, adotam-se m\u00e9todos adequados para controlar o teor de g\u00e1s e de impurezas oxidadas, de modo a garantir que a composi\u00e7\u00e3o especificada seja atendida e que as pe\u00e7as fundidas recebam uma liga l\u00edquida de alta qualidade.<\/p>\n

Devido \u00e0s caracter\u00edsticas do alum\u00ednio, as ligas de alum\u00ednio t\u00eam tend\u00eancia a formar est\u00f4matos de forma violenta e a se oxidar facilmente. Portanto, a remo\u00e7\u00e3o de gases e impurezas tornou-se o problema mais relevante no processo de fundi\u00e7\u00e3o de liga de alum\u00ednio<\/a>. Para se obter uma liga de alum\u00ednio fundida de alta qualidade, \u00e9 necess\u00e1rio controlar rigorosamente o processo de fundi\u00e7\u00e3o e adotar m\u00e9todos que permitam control\u00e1-lo em todos os aspectos.<\/p>\n

Processo de fundi\u00e7\u00e3o de alum\u00ednio reciclado<\/h2>\n

Carregamento do forno \u2192 fus\u00e3o (adi\u00e7\u00e3o de cobre, zinco, sil\u00edcio, etc.) \u2192 escoria\u00e7\u00e3o \u2192 adi\u00e7\u00e3o de magn\u00e9sio, ber\u00edlio, etc. \u2192 mistura \u2192 amostragem \u2192 ajuste dos ingredientes \u2192 mistura \u2192 ess\u00eancia \u2192 escoria\u00e7\u00e3o \u2192 conversor \u2192 transforma\u00e7\u00e3o da ess\u00eancia e repouso \u2192 fundi\u00e7\u00e3o.<\/p>\n

Alimenta\u00e7\u00e3o do forno<\/strong><\/p>\n

O m\u00e9todo correto de carregamento do forno \u00e9 muito importante para reduzir a perda por combust\u00e3o do metal e diminuir o tempo de fus\u00e3o. Coloque uma camada de lingotes de alum\u00ednio no fundo do forno, coloque o material de f\u00e1cil combust\u00e3o e, em seguida, pressione os lingotes de alum\u00ednio. O material de carga com ponto de fus\u00e3o mais baixo deve ser colocado na camada superior, para que derreta primeiro, escorra para baixo e cubra o material de f\u00e1cil combust\u00e3o que est\u00e1 abaixo, reduzindo assim a perda por combust\u00e3o. Os diversos materiais do forno devem ser distribu\u00eddos de maneira uniforme e equilibrada.<\/p>\n

Fus\u00e3o<\/strong><\/p>\n

O processo e a velocidade de fus\u00e3o t\u00eam uma influ\u00eancia importante na qualidade do lingote de alum\u00ednio. \u00c9 preciso tomar cuidado para evitar o superaquecimento durante o processo de fus\u00e3o. Depois que o n\u00edvel de fus\u00e3o da carga estiver uniforme, a massa fundida deve ser agitada adequadamente para uniformizar a temperatura, o que contribui para acelerar a fus\u00e3o. Um tempo de fus\u00e3o muito longo reduzir\u00e1 a produ\u00e7\u00e3o e aumentar\u00e1 o teor de g\u00e1s na massa fundida. Portanto, quando o tempo de fus\u00e3o for muito longo, a massa fundida deve ser refinada duas vezes.<\/p>\n

\"Processo<\/p>\n

Remo\u00e7\u00e3o de esc\u00f3ria<\/strong><\/p>\n

Quando a carga estiver completamente derretida \u00e0 temperatura de fus\u00e3o, a esc\u00f3ria pode ser removida. Espalhe o p\u00f3 fluxos<\/a> antes da forma\u00e7\u00e3o da esc\u00f3ria. A remo\u00e7\u00e3o da esc\u00f3ria deve ser a mais completa poss\u00edvel, pois a presen\u00e7a de esc\u00f3ria contamina facilmente o metal e aumenta o teor de g\u00e1s na massa fundida.<\/p>\n

Adi\u00e7\u00e3o de liga<\/strong><\/p>\n

Ap\u00f3s a remo\u00e7\u00e3o da esc\u00f3ria, os componentes da liga podem ser adicionados \u00e0 massa fundida. A mistura deve ser realizada antes da coleta de amostras e ap\u00f3s o ajuste dos ingredientes. A mistura deve ser est\u00e1vel, sem danificar a pel\u00edcula de \u00f3xido na superf\u00edcie da massa fundida. Ap\u00f3s a mistura completa da massa fundida, deve-se coletar amostras imediatamente para an\u00e1lise pr\u00e9-forno. Quando a composi\u00e7\u00e3o n\u00e3o atender aos requisitos da norma, ela dever\u00e1 ser complementada ou dilu\u00edda.<\/p>\n

Ap\u00f3s o ajuste da composi\u00e7\u00e3o, quando a temperatura da massa fundida atinge os requisitos, a esc\u00f3ria superficial \u00e9 removida e o alum\u00ednio l\u00edquido flui para a pr\u00f3xima etapa por meio do canal de fundi\u00e7\u00e3o.<\/p>\n

Refino<\/strong><\/p>\n

O alum\u00ednio fundido precisa passar por um refinamento adicional por meio do unidade de desgaseifica\u00e7\u00e3o e filtragem<\/a>. Se a qualidade do alum\u00ednio fundido for melhor, as oficinas podem prosseguir para a pr\u00f3xima etapa da fundi\u00e7\u00e3o.<\/p>","protected":false},"excerpt":{"rendered":"

The basic task of metal alloy smelting is to put a certain proportion of metal charge into the furnace. After heating and melting to obtain…<\/p>","protected":false},"author":1,"featured_media":4506,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[389,390],"class_list":["post-2258","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-recycled-aluminum-smelting-process","tag-refining-for-recycled-aluminum"],"yoast_head":"\nRecycled Aluminum Smelting Process | Refining Aluminum<\/title>\n<meta name=\"description\" content=\"Recycled aluminum smelting process includes refining methods of gas and oxidized impurities, and ensure the high-quality alloy liquid.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/recycled-aluminum-smelting-process\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" 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