{"id":2374,"date":"2020-06-22T07:55:53","date_gmt":"2020-06-22T07:55:53","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2374"},"modified":"2020-09-04T10:04:56","modified_gmt":"2020-09-04T10:04:56","slug":"aluminium-alloys-filtration","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/aluminium-alloys-filtration\/","title":{"rendered":"Filtragem de ligas de alum\u00ednio"},"content":{"rendered":"

A filtragem de ligas de alum\u00ednio \u00e9 utilizada para a filtragem de alum\u00ednio fundido e ligas n\u00e3o ferrosas.<\/p>\n

Filtros de espuma de alumina para fundi\u00e7\u00e3o<\/a> principalmente para a filtragem de alum\u00ednio e ligas em fundi\u00e7\u00f5es e salas de fundi\u00e7\u00e3o. Gra\u00e7as \u00e0 sua excelente resist\u00eancia ao ataque e \u00e0 corros\u00e3o causados pelo alum\u00ednio fundido, o filtro consegue remover eficazmente as inclus\u00f5es e reduzir o g\u00e1s retido.<\/p>\n

As ligas de alum\u00ednio s\u00e3o divididas em ligas de alum\u00ednio deformadas e ligas de alum\u00ednio fundidas, de acordo com suas aplica\u00e7\u00f5es.
\nAs ligas de alum\u00ednio deformadas incluem portas e janelas de liga de alum\u00ednio de uso cotidiano, bem como os materiais da estrutura do \u00f4nibus espacial, que podem ser submetidos ou n\u00e3o a tratamento t\u00e9rmico, de acordo com diferentes requisitos de uso.
\nO outro tipo \u00e9 o das ligas de alum\u00ednio fundidas, que incluem principalmente ligas de alum\u00ednio-sil\u00edcio, ligas de alum\u00ednio-cobre, ligas de alum\u00ednio-magn\u00e9sio, ligas de alum\u00ednio-zinco e ligas de alum\u00ednio com terras raras.<\/p>\n

No processo de produ\u00e7\u00e3o propriamente dito, as ligas de alum\u00ednio fundido s\u00e3o classificadas de acordo com o teor de diversos elementos qu\u00edmicos.
\nO processo de fundi\u00e7\u00e3o requer a adi\u00e7\u00e3o ou redu\u00e7\u00e3o da quantidade de mat\u00e9rias-primas de acordo com a composi\u00e7\u00e3o qu\u00edmica real. Os lingotes de alum\u00ednio acabados fornecidos por alguns fabricantes j\u00e1 cont\u00eam v\u00e1rios elementos de liga exigidos pelo produto. O processo de fundi\u00e7\u00e3o basicamente n\u00e3o requer a adi\u00e7\u00e3o de outros elementos qu\u00edmicos, nem a mistura direta. Na fundi\u00e7\u00e3o do alum\u00ednio l\u00edquido, n\u00e3o h\u00e1 ordem espec\u00edfica para a adi\u00e7\u00e3o; esse tipo de liga de alum\u00ednio \u00e9 adequado para produtos com uma \u00fanica estrutura.<\/p>\n

\"Filtragem<\/p>\n

Filtragem de ligas de alum\u00ednio<\/h2>\n

O lingote de alum\u00ednio puro \u00e9 utilizado como mat\u00e9ria-prima, e a composi\u00e7\u00e3o qu\u00edmica \u00e9 ajustada de acordo com as necessidades reais de produ\u00e7\u00e3o. A vantagem \u00e9 que \u00e9 poss\u00edvel fundir ligas de alum\u00ednio l\u00edquidas de diferentes marcas, o que permite atender \u00e0s necessidades de diversos produtos, e os tipos de produtos s\u00e3o variados.
\nAntes da fundi\u00e7\u00e3o da liga de alum\u00ednio, os componentes s\u00e3o misturados de acordo com os requisitos. Dependendo do tipo de liga, \u00e9 necess\u00e1rio levar em considera\u00e7\u00e3o a perda por combust\u00e3o de diversos elementos durante o processo de fundi\u00e7\u00e3o, tanto em materiais novos quanto em materiais reciclados e ligas intermedi\u00e1rias.<\/p>\n

O m\u00e9todo de fundi\u00e7\u00e3o mais econ\u00f4mico e comumente utilizado na fundi\u00e7\u00e3o de ligas de alum\u00ednio \u00e9 a fundi\u00e7\u00e3o em forno a g\u00e1s, que exige fus\u00e3o r\u00e1pida, tempo curto e menor entrada de ar.
\nA ordem de alimenta\u00e7\u00e3o n\u00e3o s\u00f3 afeta a efici\u00eancia de fus\u00e3o e o consumo de liga, mas tamb\u00e9m influencia diretamente a qualidade do alum\u00ednio fundido.
\nO princ\u00edpio da alimenta\u00e7\u00e3o \u00e9 o seguinte: primeiro o pequeno e depois o grande; primeiro o que derrete facilmente e depois o que derrete com dificuldade; primeiro o que queima menos, depois o que queima facilmente e, por fim, o que se deteriora.<\/p>\n

Primeiro, adicione pequenos peda\u00e7os de material triturado, aditivos de liga com ponto de fus\u00e3o mais baixo (como a liga Al-Si); em seguida, lingotes de alum\u00ednio e ligas intermedi\u00e1rias com grande volume e alto ponto de fus\u00e3o (como a liga Al-Mn); e, por \u00faltimo, adicione o magn\u00e9sio (Mg) e outros elementos que se inflamam facilmente.
\nOs pequenos peda\u00e7os de material triturado s\u00e3o colocados inicialmente no fundo do forno para proteger o corpo do forno e reduzir o impacto nas paredes do forno quando os peda\u00e7os maiores de material triturado s\u00e3o carregados; al\u00e9m disso, como o ponto de fus\u00e3o do material triturado \u00e9 baixo e ele derrete facilmente, \u00e9 poss\u00edvel melhorar a efici\u00eancia da fus\u00e3o para a fus\u00e3o subsequente de mat\u00e9rias-primas com pontos de fus\u00e3o mais elevados. Reduza a temperatura e adicione Mg para diminuir a perda por queima.<\/p>\n

Algumas empresas nacionais do setor automotivo adotam esse m\u00e9todo na fundi\u00e7\u00e3o de ligas de alum\u00ednio: primeiro, pr\u00e9-aquecem o forno de fus\u00e3o; iniciam a alimenta\u00e7\u00e3o ap\u00f3s atingir a temperatura predeterminada; adicionam inicialmente pequenos peda\u00e7os no fundo do forno e, em seguida, lingotes grandes de alum\u00ednio. Ap\u00f3s a adi\u00e7\u00e3o dos elementos queimados, estes s\u00e3o pressionados diretamente no alum\u00ednio fundido para derreter.
\nA filtra\u00e7\u00e3o de ligas de alum\u00ednio melhora a qualidade das pe\u00e7as fundidas de rodas de alum\u00ednio, evita defeitos como inclus\u00f5es de esc\u00f3ria e bolhas de ar e aumenta a ductilidade.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminium Alloys Filtration is used for the filtration of molten aluminum and non ferrous alloy. Alumina Foundry Foam Filters mainly for filtration of aluminum and…<\/p>","protected":false},"author":1,"featured_media":4548,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233],"tags":[645,646],"class_list":["post-2374","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminium-alloys-filtration","tag-ceramic-foam-filter-for-alumina-alloys"],"yoast_head":"\nAluminium Alloys Filtration by Ceramic Foam Filter<\/title>\n<meta name=\"description\" content=\"Aluminium Alloys Filtration is used for the filtration of molten aluminum. 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