{"id":2376,"date":"2020-06-22T08:37:55","date_gmt":"2020-06-22T08:37:55","guid":{"rendered":"http:\/\/alalloycasting.com\/?p=2376"},"modified":"2020-09-17T03:57:01","modified_gmt":"2020-09-17T03:57:01","slug":"aluminum-ingot-casting-technology","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/aluminum-ingot-casting-technology\/","title":{"rendered":"Tecnologia de fundi\u00e7\u00e3o de lingotes de alum\u00ednio"},"content":{"rendered":"

Com o desenvolvimento do setor aeroespacial, o desempenho geral das ligas de alum\u00ednio de alta resist\u00eancia e alta tenacidade em aeronaves civis de passageiros, ve\u00edculos aeroespaciais, aeronaves militares e outros setores vem se tornando cada vez melhor. Basicamente, essas ligas s\u00e3o as s\u00e9ries 2XXX e 7XXX. Nos \u00faltimos anos, os materiais utilizados na ind\u00fastria aeron\u00e1utica nacional t\u00eam sido basicamente as ligas 2024, 2124, 7050\/7150\/7055, etc. Para obter materiais de liga de alum\u00ednio de alto desempenho, a qualidade metal\u00fargica dos lingotes de liga \u00e9 fundamental. Portanto, a tecnologia de fundi\u00e7\u00e3o de lingotes de alum\u00ednio tamb\u00e9m \u00e9 importante.<\/p>\n

Pontos-chave de controle na fundi\u00e7\u00e3o de lingotes de alum\u00ednio<\/strong>: Projeto e prepara\u00e7\u00e3o do molde; condi\u00e7\u00e3o e manuten\u00e7\u00e3o da superf\u00edcie do molde; lubrifica\u00e7\u00e3o; fluxo de \u00e1gua; cabe\u00e7a do lingote; enchimento autom\u00e1tico da base do lingote; limpador; par\u00e2metros do processo.<\/p>\n

Tecnologia de fundi\u00e7\u00e3o de lingotes de alum\u00ednio<\/h2>\n

Fontes de defeitos metal\u00fargicos<\/h3>\n

1) Metais alcalinos, processo eletrol\u00edtico de produ\u00e7\u00e3o de alum\u00ednio, alum\u00ednio prim\u00e1rio; metais reciclados; fluxos<\/a>; aditivos met\u00e1licos<\/a>, etc.
\n2) Fontes de hidrog\u00eanio, materiais auxiliares \u00famidos, subprodutos de combust\u00edveis, vapor de \u00e1gua presente no ar, etc.
\n3) Fontes de esc\u00f3ria, \u00f3xidos, refinantes, sais, etc.<\/p>\n

Pontos principais do controle do processo de fundi\u00e7\u00e3o<\/h3>\n

Temperatura de fus\u00e3o: n\u00e3o superior a 750 \u00b0C, para evitar a forma\u00e7\u00e3o de espin\u00e9lio. Controlar rigorosamente a temperatura da liga\u00e7\u00e3o, especialmente a temperatura na adi\u00e7\u00e3o de Mg e Zr. Utilizar agita\u00e7\u00e3o eletromagn\u00e9tica no processo de fus\u00e3o para garantir a uniformidade da massa fundida. Controle a adequa\u00e7\u00e3o entre a carga do forno e o processo de refino (velocidade do rotor, propor\u00e7\u00e3o de g\u00e1s cloro) para garantir um bom efeito de refino e evitar a produ\u00e7\u00e3o excessiva de cloreto.<\/p>\n

Desgaseifica\u00e7\u00e3o e filtragem online<\/h3>\n

\"Tecnologia<\/p>\n

Refinamento do gr\u00e3o<\/h3>\n

Para evitar rachaduras nos lingotes e gr\u00e3os grosseiros, \u00e9 necess\u00e1rio adicionar um refinador de gr\u00e3os de Al-Ti-B ou Al-Ti-C \u00e0 liga de alum\u00ednio fundida. Ao adicion\u00e1-lo no tanque de fluxo linear, deve-se prestar aten\u00e7\u00e3o \u00e0 qualidade do Al-Ti-B ou Al-Ti-C. A quantidade adicionada ser\u00e1 ajustada de acordo com a liga e o produto. Geralmente, a quantidade adicionada \u00e9 de 1 kg\/t de metal.<\/p>\n

Tecnologia de fundi\u00e7\u00e3o de lingotes de alum\u00ednio<\/h2>\n

Equipamentos avan\u00e7ados de fus\u00e3o e fundi\u00e7\u00e3o s\u00e3o o pr\u00e9-requisito para garantir lingotes de alta qualidade. O refinamento do metal l\u00edquido ou purifica\u00e7\u00e3o de alum\u00ednio l\u00edquido<\/a> inclui todos os aspectos relacionados \u00e0s mat\u00e9rias-primas, fundi\u00e7\u00e3o, repouso, desgaseifica\u00e7\u00e3o, remo\u00e7\u00e3o de esc\u00f3ria e filtragem. A pureza do alum\u00ednio l\u00edquido ou o tamanho e o conte\u00fado das inclus\u00f5es de esc\u00f3ria afetar\u00e3o seriamente a qualidade do produto. \u00c9 necess\u00e1rio compreender plenamente os detalhes de cada processo e implementar rigorosamente as etapas relevantes.<\/p>","protected":false},"excerpt":{"rendered":"

With the development of the aerospace field, the comprehensive performance of high-strength and high-toughness aluminum alloys in civil passenger aircraft, aerospace vehicles, military aircraft, and…<\/p>","protected":false},"author":1,"featured_media":4859,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[34,138],"tags":[641,642],"class_list":["post-2376","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aluminum-casting-process","category-seo","tag-aluminum-ingot-casting-technology","tag-online-degassing-system"],"yoast_head":"\nAluminum Ingot Casting Technology,Online Degassing System<\/title>\n<meta name=\"description\" content=\"To obtain high-performance aluminum alloy materials, the metallurgical quality is crucial. 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