{"id":26829,"date":"2023-07-04T03:23:37","date_gmt":"2023-07-04T03:23:37","guid":{"rendered":"http:\/\/www.alalloycasting.com\/?p=26829"},"modified":"2023-07-04T03:23:37","modified_gmt":"2023-07-04T03:23:37","slug":"ceramic-foam-filter-sprayed-dead-hole","status":"publish","type":"post","link":"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-sprayed-dead-hole\/","title":{"rendered":"Relat\u00f3rio de Investiga\u00e7\u00e3o e An\u00e1lise sobre as Causas da Forma\u00e7\u00e3o de Zonas Mortas, Irregularidades e Ac\u00famulo de Esc\u00f3ria no Filtro de Espuma Cer\u00e2mica Pulverizado"},"content":{"rendered":"

Recentemente, a equipe de controle de qualidade e o departamento de qualidade t\u00eam respondido com frequ\u00eancia \u00e0s filtro de espuma cer\u00e2mica<\/a> falha de pulveriza\u00e7\u00e3o. O departamento de qualidade possui v\u00e1rios itens de avalia\u00e7\u00e3o para a oficina, e a equipe de produ\u00e7\u00e3o identifica internamente a causa e analisa a origem do problema.<\/p>\n

\"filtro
filtro de espuma cer\u00e2mica<\/figcaption><\/figure>\n

Filtro de espuma cer\u00e2mica com \u201cdead hole\u201d causado pela pulveriza\u00e7\u00e3o \u2013 Problemas no processo de pulveriza\u00e7\u00e3o:<\/p>\n

    \n
  1. Borrife A na superf\u00edcie maior do filtro cer\u00e2mico poroso<\/a>O material A sempre foi pulverizado e atomizado, mas o efeito de atomiza\u00e7\u00e3o do material B pulverizado n\u00e3o \u00e9 bom. A placa de filtro verifica a quantidade de esc\u00f3ria, o tamanho dos poros e a qualidade da apar\u00eancia da superf\u00edcie da placa para avaliar a qualidade da superf\u00edcie grande; portanto, o efeito da pulveriza\u00e7\u00e3o A n\u00e3o deve apresentar problemas; nesta etapa, a pulveriza\u00e7\u00e3o A \u00e9 irregular, \u00e0s vezes boa e \u00e0s vezes ruim, \u00e0s vezes grande e \u00e0s vezes pequena, e a frequ\u00eancia de pontos de falha \u00e9 alta. H\u00e1 produtos descartados todos os dias, e a taxa de aprova\u00e7\u00e3o da inspe\u00e7\u00e3o aleat\u00f3ria da qualidade da pulveriza\u00e7\u00e3o \u00e9 baixa.<\/li>\n<\/ol>\n

    An\u00e1lise das causas: 1) O projeto interno da argamassa pulverizada A \u00e9 diferente do da argamassa pulverizada B. O tanque de alimenta\u00e7\u00e3o da argamassa pulverizada A est\u00e1 danificado e apresenta muitas falhas devido \u00e0 corros\u00e3o, o que \u00e9 a causa direta da queda no rendimento; 2) A pulveriza\u00e7\u00e3o A sempre foi menos eficaz do que a pulveriza\u00e7\u00e3o B. A poss\u00edvel raz\u00e3o \u00e9 que a posi\u00e7\u00e3o e a estrutura do bico de pulveriza\u00e7\u00e3o A s\u00e3o diferentes das da pulveriza\u00e7\u00e3o B; 3) O resultado da substitui\u00e7\u00e3o do motor antigo da pulveriza\u00e7\u00e3o A n\u00e3o \u00e9 satisfat\u00f3rio. O tubo de fluxo do concreto projetado possui aberturas em excesso, \u00e9 muito longo e as aberturas s\u00e3o muito grandes. O tubo de fabrica\u00e7\u00e3o pr\u00f3pria n\u00e3o \u00e9 padronizado e n\u00e3o se encaixa na roda de pulveriza\u00e7\u00e3o. A posi\u00e7\u00e3o geral da roda de pulveriza\u00e7\u00e3o n\u00e3o corresponde ao projeto original. A causa direta disso \u00e9 que a pulveriza\u00e7\u00e3o apresenta varia\u00e7\u00f5es de intensidade, pontos de queda e irregularidade; 4) A roda de pulveriza\u00e7\u00e3o est\u00e1 velha e desgastada. Ap\u00f3s a limpeza, cada roda n\u00e3o pode ser instalada na posi\u00e7\u00e3o fixa original, e o espa\u00e7amento entre as rodas est\u00e1 diferente, o que reduz significativamente o efeito da pulveriza\u00e7\u00e3o;<\/p>\n

    Medidas corretivas sugeridas: 1) A solu\u00e7\u00e3o mais r\u00e1pida nesta fase \u00e9 trocar as posi\u00e7\u00f5es dos pulverizadores A e B, fazendo com que o pulverizador B pulverize a superf\u00edcie maior e o pulverizador A, a superf\u00edcie menor; 2) Substituir os tubos de fluxo da roda do pulverizador A por novos que estejam em conformidade com a norma; 3) Soldar o tanque de recebimento de material do pulverizador A para reparar o vazamento e, ap\u00f3s o reparo, comparar o tamanho e o \u00e2ngulo do tanque de recebimento com os do pulverizador B;<\/p>\n

      \n
    1. A transmiss\u00e3o por infravermelho costuma interromper-se repentinamente. Se desejar restabelec\u00ea-la, s\u00f3 \u00e9 poss\u00edvel desligar a alimenta\u00e7\u00e3o de toda a linha de pulveriza\u00e7\u00e3o e, em seguida, reiniciar o sistema, para que a transmiss\u00e3o possa continuar funcionando. Nesse caso, os funcion\u00e1rios precisam reajustar o volume de pulveriza\u00e7\u00e3o a cada vez. H\u00e1 de 2 a 4 pontos com pulveriza\u00e7\u00e3o irregular e varia\u00e7\u00f5es no volume de pulveriza\u00e7\u00e3o, o que tem grande impacto na estabilidade da qualidade do produto e na continuidade da produ\u00e7\u00e3o.<\/li>\n<\/ol>\n

      An\u00e1lise da causa: As pe\u00e7as de controle exibidas no painel de controle da linha de pulveriza\u00e7\u00e3o n\u00e3o correspondem \u00e0s pe\u00e7as reais. A opera\u00e7\u00e3o inicia a pulveriza\u00e7\u00e3o A, mas a opera\u00e7\u00e3o exibida na tela pode iniciar a pulveriza\u00e7\u00e3o B ou acionar a m\u00e1quina girat\u00f3ria. Esse tipo de falha na fia\u00e7\u00e3o do sistema operacional pode causar interfer\u00eancia no sistema, resultando em mau funcionamento do PRC e falhas no software do sistema.<\/p>\n

      Medidas corretivas sugeridas: 1) Restaurar o sistema de controle operacional que o fabricante do equipamento acabou de come\u00e7ar a depurar e colocar em funcionamento, e sincroniz\u00e1-lo com o painel de controle para evitar erros humanos; 2) Se o problema persistir ap\u00f3s a restaura\u00e7\u00e3o, verificar se h\u00e1 alguma falha no funcionamento do sistema.<\/p>","protected":false},"excerpt":{"rendered":"

      Recently, the quality inspection and the quality department have frequently responded to\u00a0the ceramic foam filter sprayed dead hole. The quality department has several assessment items…<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[233,20,138],"tags":[21],"class_list":["post-26829","post","type-post","status-publish","format-standard","hentry","category-blog","category-ceramic-foam-filter","category-seo","tag-ceramic-foam-filter"],"yoast_head":"\nInvestigation and Analysis Report on Causes of ceramic foam filter sprayed dead hole, Unevenness, and Slagging<\/title>\n<meta name=\"description\" content=\"Investigation and Analysis Report on Causes of ceramic foam filter sprayed dead hole, Unevenness, and Slagging.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.alalloycasting.com\/pt\/ceramic-foam-filter-sprayed-dead-hole\/\" \/>\n<meta property=\"og:locale\" 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